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Help CenterSugar Board-Type MVR Tube Evaporator, 50-1000kg/h Evaporation Capacity, IP65 Control Panel
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Innovative Sugar Board-Type MVR Tube Evaporator – Designed for Efficiency and Reliability
As a trusted manufacturer since 1998, Anping County Boli Hardware Wiremesh Products Factory combines decades of metal fabrication expertise with advanced evaporation technology. Our Sugar Board-Type MVR Tube Evaporator delivers exceptional performance for sugar processing, offering an evaporation capacity ranging from 50 to 1000 kg/h. Built with a robust IP65 control panel, this unit ensures safe operation in demanding industrial environments. Whether you are refining beet sugar or cane sugar, this evaporator system maximizes energy recovery through mechanical vapor recompression (MVR), reducing operational costs while maintaining high product quality.
Key Features & Technical Specifications
The evaporator employs a board-type tube bundle design that enhances heat transfer efficiency and minimizes fouling. Its MVR technology recycles vapor energy, cutting steam consumption by up to 70% compared to traditional multi-effect evaporators. The IP65-rated control panel protects electronics from moisture and dust, ensuring uninterrupted operation in sugar mills. Below are the core technical parameters:
| Parameter | Specification |
| Evaporation Capacity | 50 – 1000 kg/h (adjustable) |
| Material | Stainless Steel 304/316L (food-grade) |
| Control Panel | IP65, touch-screen PLC |
| Compressor Type | MVR centrifugal fan (low noise) |
| Operating Temperature | 60 – 120 °C (customizable) |
| Power Supply | 380V/415V/others, 50/60 Hz |
Performance Advantages
- Energy Savings: MVR technology recycles vapor, reducing electricity consumption by 30–50% compared to traditional evaporators.
- High Concentration Ratios: Achieve up to 70% Brix concentration in sugar syrup with minimal product degradation.
- Compact Footprint: Board-type design saves floor space, ideal for retrofitting existing sugar lines.
- Easy Maintenance: Tube bundles are removable for cleaning; no complex disassembly required.
- IP65 Protection: Control panel withstands high humidity and caustic sugar dust, ensuring long-term reliability.
- Customizable Automation: PLC with HMI interface allows remote monitoring and recipe management.
Customer Benefits
By integrating this evaporator, sugar producers can lower their carbon footprint and operational costs. The precise temperature control maintains sugar color and purity, meeting international quality standards. The unit is compatible with both beet and cane sugar processes, and our engineering team offers on-site installation support. With a payback period often under 18 months, this investment quickly pays for itself through energy savings.
Trust Anping County Boli Hardware Wiremesh Products Factory
Since 1998, we have been delivering high-quality industrial equipment to global markets. Our annual export value exceeds US$5 million, and we serve clients across North America, South America, Europe, Africa, and Asia. Located in Hengshui, Hebei, China, we leverage our manufacturing expertise to produce durable, efficient evaporators. We ship from Tianjin, Qingdao, and Shanghai ports, ensuring timely delivery. Our team is committed to providing comprehensive after-sales support, including spare parts availability and technical training. Choose our Sugar Board-Type MVR Tube Evaporator for a reliable, cost-effective solution that boosts your sugar production efficiency.
Frequently Asked Questions (FAQ)
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Q: What is the minimum and maximum evaporation capacity of this model?
A: The standard capacity range is 50 kg/h to 1000 kg/h. Custom configurations outside this range are available upon request. -
Q: Can this evaporator handle other liquids besides sugar syrup?
A: Yes, the board-type MVR tube design is suitable for concentrating various food and chemical solutions, such as fruit juice, dairy, and salt solutions. Please consult our engineers for specific applications. -
Q: What is the typical energy reduction compared to multiple-effect evaporators?
A: MVR technology typically reduces energy consumption by 40–70%, depending on the feed concentration and operating conditions. -
Q: Is the IP65 control panel suitable for outdoor installation?
A: Yes, the IP65 rating provides protection against dust ingress and water jets, making it suitable for outdoor or wash-down environments in sugar mills. -
Q: What materials are used for the tube bundle and vessel?
A: Standard options are stainless steel 304 and 316L. Higher grades like duplex stainless steel are available for corrosive media. -
Q: How long does the installation take?
A: Typical installation time is 2–4 weeks, depending on site preparation and utilities. Our team can provide on-site supervision if needed. -
Q: Do you provide spare parts and maintenance service?
A: Yes, we offer a full range of spare parts, including compressor seals, tube bundles, and control modules. Annual maintenance contracts are available. -
Q: What certifications does this evaporator have?
A: The product meets general industrial safety standards. Specific certifications (e.g., CE, ASME) can be arranged upon request, subject to additional lead time.
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