304 Stainless Steel Sugar Board-Type Automatic Salt Line MVR Tube Evaporator With PLC Control
Product Spotlights
Welcome to Anping County Boli Hardware Wiremesh Products Factory, a trusted manufacturer since 1998. We are proud to introduce our 304 Stainless Steel Sugar Board-Type Automatic Salt Line MVR Tube Evaporator with PLC Control — a high-efficiency solution designed for the salt and sugar processing industries. This evaporator combines advanced mechanical vapor recompression (MVR) technology with a durable 304 stainless steel construction, ensuring long service life and superior corrosion resistance. With fully automatic PLC control, it offers precise operation, energy savings, and reduced manual intervention, making it an ideal choice for modern production lines.
Our MVR tube evaporator is engineered to maximize heat recovery and minimize steam consumption. The sugar board-type design allows for uniform heat distribution and efficient evaporation, suitable for both salt brine concentration and sugar syrup processing. Whether you are upgrading existing equipment or setting up a new plant, this evaporator provides reliable performance and consistent output quality.
Key Features & Technical Specifications
- Material: Made of high-quality 304 stainless steel, ensuring excellent resistance to chloride ion corrosion and hygiene standards.
- Evaporation Technology: MVR (Mechanical Vapor Recompression) — reuses latent heat of vapor, reducing energy consumption by up to 60% compared to traditional multi-effect evaporators.
- Control System: PLC with touch screen HMI provides real-time monitoring of temperature, pressure, flow rate, and liquid level. Automatic adjustment of parameters ensures stable operation.
- Board-Type Design: Sugar board-shaped heating surface increases heat transfer area, enhancing evaporation efficiency and reducing fouling.
- Automatic Salt Line: Integrated salt discharge system automatically removes crystallized salt, suitable for continuous production.
- Capacity Range: Customizable from 1 ton/h to 30 ton/h evaporation capacity (available upon request).
- Operating Temperature: 60°C – 100°C (adjustable based on process requirements).
- Voltage: 380V/50Hz or as per customer specifications.
| Parameter | Value |
|---|---|
| Heating Tube Material | 304 Stainless Steel |
| Vapor Compressor Type | Centrifugal / Roots blower (optional) |
| Control Mode | Full automatic PLC + HMI |
| Designed Pressure | 0.5 MPa (shell side) / 0.3 MPa (tube side) |
| Connection Standards | DIN / ANSI / JIS (customizable) |
Advantages & Customer Benefits
- Energy Saving: MVR technology reduces steam consumption by 80% – 90% compared to conventional evaporators, cutting operational costs significantly.
- Low Maintenance: 304 stainless steel construction resists scaling and corrosion, extending service life and reducing downtime.
- Automation: PLC control allows unattended operation, data logging, and remote monitoring, improving labor efficiency.
- High Purity: The board-type design minimizes product degradation and ensures high-quality salt or sugar crystals.
- Compact Footprint: Integrated design saves floor space, ideal for retrofitting existing plants.
- Flexibility: Suitable for both salt and sugar applications; parameters can be adjusted for different feed concentrations.
Our evaporator has been installed in multiple salt and sugar processing facilities across North America, South America, Europe, and Southeast Asia. Customers report an average 15% increase in production capacity and 40% reduction in energy costs after switching to our MVR system.
Trust Anping County Boli Hardware Wiremesh Products Factory — with over 25 years of manufacturing experience, annual export value of US$5-10 million, and a strong global presence, we are committed to delivering reliable, customized solutions. Our team provides full technical support, from design to installation and after-sales service. Contact us today to discuss your specific requirements and receive a tailored quotation.
Frequently Asked Questions
-
Q: What is the difference between MVR and traditional multi-effect evaporator?
A: MVR uses a mechanical compressor to reuse vapor, requiring only electricity, while multi-effect uses steam. MVR typically saves 50-70% energy. -
Q: Can this evaporator handle both salt and sugar solutions?
A: Yes, the design is suitable for both. The PLC control allows easy adjustment of temperature and residence time for different materials. -
Q: What is the typical delivery time?
A: Lead time depends on capacity and customization. Standard units ship in 30-45 days; larger orders may take 60-90 days. -
Q: Do you provide installation and commissioning support?
A: Yes, we offer on-site guidance or remote assistance. Our engineers can supervise the installation if required. -
Q: Is the PLC system compatible with existing SCADA?
A: Yes, the PLC supports Modbus, Profibus, or Ethernet/IP protocols for integration. -
Q: What certifications does the equipment have?
A: Our products comply with international standards. Specific certifications are available upon request; please contact us for details. -
Q: How do you handle spare parts?
A: We maintain a stock of common spare parts and can supply them quickly. A recommended spare parts list will be provided with the equipment. -
Q: Can the evaporator be customized for different feed concentrations?
A: Absolutely. We design the tube bundle and compressor based on your specific feed characteristics to achieve optimal performance.
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