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Help CenterWorking Temperature 60-120°C Sugar Board-Type Automatic Salt Line MVR Tube Evaporator
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As a manufacturer with over two decades of experience since 1998, Anping County Boli Hardware Wiremesh Products Factory is proud to present our Working Temperature 60-120°C Sugar Board-Type Automatic Salt Line MVR Tube Evaporator. This advanced evaporator integrates MVR (Mechanical Vapor Recompression) technology to deliver exceptional energy efficiency and stable performance for sugar and salt processing lines. Designed for continuous operation, it offers automatic control, reliable construction, and a working temperature range that meets the exacting demands of industrial crystallization and concentration processes.
Our evaporator is engineered to handle high-boiling-point solutions, sugar board-type materials, and salt brine with minimal energy consumption. The tube-type heat exchange design ensures maximum heat transfer and easy cleaning, while the automatic salt line feature reduces manual intervention and improves product consistency. Whether you are expanding your production capacity or upgrading existing equipment, this solution provides a cost-effective and sustainable approach.
We have exported to global markets including North America, South America, Europe, Southeast Asia, Africa, and Oceania, with annual export values reaching US$5-10 million. Our team understands the specific requirements of the sugar and salt industries, and we offer customization options to match your exact process parameters.
Key Features & Technical Specifications
- Superior Energy Efficiency: MVR technology recycles vapor energy, reducing steam consumption by up to 60% compared to traditional multi-effect evaporators.
- Precise Temperature Control: Operating range 60-120°C, suitable for heat-sensitive sugar solutions and high-temperature salt crystallization.
- Automatic Operation: PLC-based control system with touchscreen interface, real-time monitoring of temperature, pressure, and concentration.
- Robust Construction: Main body made of stainless steel (304/316L optional) to resist corrosion and withstand high temperatures.
- Tube-Type Design: Vertical or horizontal tube bundles for efficient heat transfer, easy scaling removal, and long service life.
- Salt Line Integration: Designed for automatic salt discharge, reducing downtime and labor costs.
- Compact Footprint: Space-saving layout suitable for retrofitting into existing production lines.
| Parameter | Value |
|---|---|
| Working Temperature | 60-120°C |
| Evaporation Capacity | Customizable (e.g., 500 kg/h - 5000 kg/h) |
| Compressor Type | Centrifugal or Roots blower (optional) |
| Heat Exchange Area | 50-300 m² (customizable) |
| Material of Construction | SS304 / SS316L / Duplex Steel |
| Control System | PLC + HMI (Siemens or Mitsubishi optional) |
| Power Consumption | 30-200 kW (depending on capacity) |
Advantages for Your Business: By adopting our MVR tube evaporator, you can significantly lower your operating costs due to reduced energy consumption and minimal chemical usage. The automatic salt line feature ensures continuous operation without frequent shutdowns for cleaning, increasing overall productivity. The robust stainless steel construction minimizes maintenance requirements and extends equipment lifespan, providing a rapid return on investment.
Our factory, established in 1998, has accumulated extensive manufacturing expertise and quality control capabilities. We have shipped products to over 20 countries and regions, with an annual export value of US$5-10 million. Our evaporators have been successfully applied in sugar refineries, salt production plants, and chemical processing facilities, earning positive feedback from clients worldwide.
We are committed to providing comprehensive after-sales support, including installation guidance, commissioning, and spare parts supply. Our engineering team can also customize the evaporator to match your specific process requirements, such as different feed concentrations, desired final product moisture, and available utilities. Contact us today to discuss your project and receive a tailored solution.
Frequently Asked Questions
Q1: What is the working principle of this MVR tube evaporator?
A1: The MVR (Mechanical Vapor Recompression) system compresses the vapor generated from the boiling solution, raising its temperature and pressure. This compressed vapor is then used as the heating medium in the tube bundle, dramatically reducing the need for external steam. The process is highly energy-efficient and suitable for concentration and crystallization of sugar and salt solutions.
Q2: Can this evaporator handle both sugar and salt applications?
A2: Yes, the design is flexible. For sugar processing, the working temperature range (60-120°C) is ideal for preventing caramelization while achieving high concentration. For salt production, the automatic salt line enables continuous crystallization and salt discharge. We can adjust the tube bundle geometry and material grade to suit the specific corrosive nature of the solution.
Q3: What is the typical delivery time?
A3: Delivery time depends on customization requirements. Standard models can be shipped within 30-45 days after order confirmation. For fully customized units, lead time may be 60-90 days. We will provide a detailed schedule upon receiving your inquiry.
Q4: Do you provide installation and commissioning services?
A4: Yes, we offer on-site installation guidance and commissioning support. Our technicians can travel to your site to supervise the setup and train your operators. Alternatively, we can provide detailed manuals and remote assistance via video call.
Q5: What materials are used for the tubes and shell?
A5: Standard material is SS304 for general applications. For high-chloride environments (salt brine), we recommend SS316L or duplex stainless steel. The tube thickness is designed to meet pressure vessel standards. All material options are available upon request.
Q6: How do I determine the required evaporation capacity for my line?
A6: Please provide the feed flow rate, initial concentration, target concentration, and operating hours per day. Our engineering team can calculate the necessary heat exchange area and compressor power to match your requirements. We can also simulate the process using our design software.
Q7: What is the energy savings compared to a traditional multi-effect evaporator?
A7: Typically, MVR evaporators can reduce energy consumption by 50-70% compared to triple-effect evaporators, because the mechanical compressor uses only electricity to recycle vapor heat. The exact savings depend on the temperature lift and operating conditions, but many clients achieve payback within 1-2 years.
Q8: Can this evaporator be integrated with existing equipment?
A8: Yes, the unit is designed with modular connections for easy integration. We can provide flanged connections, control interfaces, and support structures that match your existing layout. Our team will review your site conditions to ensure seamless installation.
Why Choose Us? With over 25 years of manufacturing experience, a strong export record (US$5-10 million annually), and a dedicated R&D team, we deliver reliable, high-performance evaporators that meet international standards. Our products are shipped from major Chinese ports (Tianjin, Qingdao, Shanghai) to clients across North America, Europe, Asia, and beyond. We invite you to contact us for a detailed quotation and technical proposal.
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