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Help Center1 Year Warranty Sugar Board-Type Automatic Salt Line MVR Tube Evaporator With Technical Support
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Welcome to Anping County Boli Hardware Wiremesh Products Factory – your trusted partner in industrial evaporation solutions since 1998. Our 1 Year Warranty Sugar Board-Type Automatic Salt Line MVR Tube Evaporator is engineered to deliver high-efficiency concentration and crystallization for salt and sugar processing lines. Leveraging advanced Mechanical Vapor Recompression (MVR) technology, this evaporator significantly reduces energy consumption while maintaining consistent product quality. With a dedicated technical support team, we ensure seamless integration into your existing production system.
This automatic salt line evaporator is specifically designed for sugar board-type applications, making it ideal for the food processing industry. It combines robust construction with intelligent automation, allowing for precise control over evaporation rates and temperature profiles. The MVR system recycles vapor energy, cutting operational costs by up to 60% compared to traditional evaporators. Whether you are processing sugar, salt, or other heat-sensitive solutions, this unit offers reliable performance with minimal maintenance.
Key Features & Technical Specifications
- MVR Technology: Utilizes mechanical vapor recompression to reuse thermal energy, reducing steam consumption and carbon footprint.
- Automatic Control: PLC-based control system with touchscreen interface for real-time monitoring of temperature, pressure, and flow rates.
- Sugar Board-Type Design: Optimized for high-viscosity and crystalline products, preventing fouling and ensuring uniform heat transfer.
- Corrosion-Resistant Materials: Constructed from premium stainless steel (SUS304/316L) to withstand harsh saline and acidic environments.
- 1-Year Warranty: Comprehensive coverage against manufacturing defects, with extended warranty options available upon request.
- Technical Support: Our engineering team provides remote troubleshooting, installation guidance, and custom process optimization.
- Energy Efficiency: Typical energy savings of 40-60% compared to single-effect evaporators.
- Compact Footprint: Space-saving design suitable for both new plants and retrofitting existing lines.
| Parameter | Specification |
|---|---|
| Evaporation Capacity | 500 – 10,000 kg/h (customizable) |
| Operating Temperature | 60°C – 120°C |
| Compressor Type | Roots blower or centrifugal (optional) |
| Power Consumption | 15 – 150 kW (depending on capacity) |
| Material of Construction | SUS304 / SUS316L / Duplex steel |
| Control System | PLC + HMI (Siemens or Mitsubishi) |
| Warranty | 1 Year (standard), extended available |
Our MVR tube evaporator offers distinct advantages for salt and sugar producers. The sugar board-type design ensures even heat distribution, preventing burn-on and product degradation. Automatic cleaning cycles (CIP) reduce downtime and manual labor. The system is also equipped with multi-stage separation to achieve high-purity crystals. Moreover, the evaporator can be adapted to handle varying feed concentrations and flow rates, making it extremely versatile for seasonal production changes.
As a manufacturer with over two decades of experience, we understand the importance of reliability. Every unit undergoes rigorous testing before delivery. Our technical support team is available to assist with installation, commissioning, and operator training. We also offer customization options such as specialized coatings for corrosive media, explosion-proof electrical components, and integration with existing SCADA systems.
Frequently Asked Questions
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Q: What is the typical payback period for this MVR evaporator?
A: Depending on energy costs and operating hours, most clients achieve a payback period of 12–18 months due to substantial steam savings. -
Q: Can this evaporator handle both salt and sugar solutions?
A: Yes, the design is suitable for both. However, specific adjustments may be required for crystallization behavior. We can provide a tailored solution based on your feedstock analysis. -
Q: What is the minimum floor space required for installation?
A: The footprint varies with capacity. A typical 2000 kg/h unit occupies approximately 40 m². We can provide a detailed layout drawing upon request. -
Q: Do you provide spare parts and after-sales service?
A: Yes, we maintain a stock of commonly used spare parts and offer global after-sales support via email, phone, or video call. Field service engineers can be dispatched if needed. -
Q: How does the automatic control system help in daily operation?
A: The PLC-HMI system automatically adjusts parameters like feed flow, steam pressure, and compressor speed to maintain optimal conditions, reducing operator intervention and ensuring consistent product quality. -
Q: Is the evaporator CE certified?
A: Our products comply with international standards. Specific certifications (CE, ASME, etc.) can be arranged based on destination requirements. Please consult our sales team for details. -
Q: What maintenance is required for the MVR compressor?
A: Routine maintenance includes oil changes, filter replacement, and bearing inspection every 6–12 months. We provide a detailed maintenance manual with every unit. -
Q: Can I get a sample test before placing an order?
A: Absolutely. We offer pilot-scale testing at our facility or at your site using a rental unit. Contact us to arrange a trial.
Anping County Boli Hardware Wiremesh Products Factory has been a reliable manufacturer since 1998, with an annual export value of US$5–10 million. Our products are shipped to over 20 countries across North America, Europe, Asia, and Africa. We are committed to delivering high-quality industrial equipment with competitive pricing and professional technical support. Choose our 1 Year Warranty Sugar Board-Type Automatic Salt Line MVR Tube Evaporator to boost your production efficiency and reduce energy costs. Contact us today for a customized quotation or to discuss your specific process requirements.
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