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Help Center220V/380V 50Hz Automatic MVR Tube Evaporator for Sugar Board-Type Salt Line With Energy Saving
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As a trusted manufacturer since 1998, Anping County Boli Hardware Wiremesh Products Factory is proud to introduce our advanced 220V/380V 50Hz Automatic MVR Tube Evaporator, specifically designed for sugar board-type salt lines with exceptional energy-saving performance. Our years of experience in industrial equipment manufacturing and a strong export record (US$5-10 million annually) ensure that every unit meets rigorous quality standards. This evaporator integrates mechanical vapor recompression (MVR) technology to drastically reduce energy consumption while maintaining high evaporation efficiency, making it an ideal solution for salt production and sugar processing industries.
The MVR tube evaporator operates by compressing the vapor generated during evaporation, recycling its latent heat back into the system. This closed-loop process eliminates the need for a traditional steam boiler, cutting energy costs by up to 60% compared to conventional evaporation methods. Designed for 220V/380V 50Hz power supply, the unit is fully automatic with PLC touch-screen control, allowing precise monitoring of temperature, pressure, and flow rate. The tube-type structure ensures large heat transfer area and easy cleaning, suitable for handling viscous or crystallizing liquids like sugar solutions and salt brine.
Key technical specifications include:
| Parameter | Value |
| Power Supply | 220V/380V, 50Hz, 3-phase |
| Evaporation Capacity | Customizable (e.g., 500-5000 kg/h) |
| Operating Temperature | 50-100°C (adjustable) |
| Compressor Type | Centrifugal or Roots (optional) |
| Heat Transfer Area | 50-300 m² |
| Material | SS304 / SS316L (customizable) |
| Control System | PLC + HMI touch screen |
Product Features and Benefits:
- Energy Saving: MVR technology reuses vapor latent heat, reducing energy consumption by up to 60% compared to multi-effect evaporators.
- Automatic Operation: PLC-based control with real-time data logging minimizes manual intervention and ensures consistent product quality.
- High Efficiency for Salt Lines: Specifically designed for sugar board-type salt brine concentration, achieving high solids content with minimal fouling.
- Robust Construction: Made from food-grade stainless steel, resistant to corrosion and easy to clean.
- Flexible Capacity: Available in various sizes to match your production scale; custom designs welcome.
- Low Maintenance: Tube bundle design allows easy inspection and replacement of individual tubes.
- Environmentally Friendly: Reduced steam usage lowers carbon footprint and wastewater discharge.
Our automatic MVR tube evaporator is widely used in salt production, sugar refining, dairy, pharmaceutical, and chemical industries. For sugar board-type salt lines, it effectively concentrates brine from 10% to 30% or higher, producing high-purity salt crystals. The unit operates at low temperatures to prevent heat-sensitive components from degrading, ensuring product quality.
Technical Advantages:
- Precise temperature control within ±1°C.
- Anti-scaling design with optional CIP cleaning system.
- Energy recovery system that can be integrated with existing steam lines.
- Compact footprint, saving valuable floor space.
- Remote monitoring capability via Ethernet (optional).
We understand that every production line is unique. Our engineering team provides free consultation to tailor the evaporator to your specific requirements. We also offer spare parts, installation guidance, and after-sales technical support. All units undergo strict quality inspection before shipment from our ports in Tianjin, Qingdao, or Shanghai.
Trusted by Global Customers:
With two decades of manufacturing experience, Anping County Boli Hardware Wiremesh Products Factory has exported to North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, the Middle East, and more. Our annual export value of US$5-10 million reflects the reliability and performance of our products. We have served over 50 salt and sugar processors worldwide, with many repeat orders. Our factory is equipped with advanced CNC machining and testing facilities, ensuring precise fabrication and quality control.
Choose our 220V/380V 50Hz Automatic MVR Tube Evaporator to reduce your operating costs, increase production efficiency, and achieve sustainable manufacturing. Contact us today for a customized solution and competitive quote. We are committed to providing long-term partnership and superior service.
FAQ – Frequently Asked Questions
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Q: What is the working principle of MVR evaporator?
A: MVR (Mechanical Vapor Recompression) uses a compressor to raise the pressure and temperature of the vapor generated from the liquid. The compressed vapor releases its latent heat when condensed, which is reused to heat the feed liquid, drastically reducing fresh steam consumption. -
Q: Can this evaporator handle sugar solutions with high viscosity?
A: Yes, the tube-type design with forced circulation option is suitable for viscous liquids like sugar syrups. We can also provide scraped surface evaporators for extremely high viscosity (upon request). -
Q: What is the typical power consumption?
A: Power consumption depends on capacity and compression ratio. Typically, for a 1000 kg/h unit, the compressor motor power is around 15-30 kW. The total energy saving is about 50-60% compared to triple-effect evaporators. -
Q: Do you provide installation and commissioning service?
A: Yes, we offer on-site installation supervision and commissioning by our experienced engineers. Remote technical support is also available via video call. -
Q: What materials are used for the tubes?
A: Standard tube material is SS304; for corrosive or high-purity applications, SS316L or titanium is available. The tube diameter and length can be customized. -
Q: How long is the warranty period?
A: We offer a standard 12-month warranty from the date of shipment, covering manufacturing defects. Extended warranty is optional. -
Q: Can this evaporator be used for salt production from seawater?
A: Yes, it is suitable for brine concentration in salt production. For seawater, we recommend pre-treatment to remove impurities and prevent scaling. -
Q: What is the lead time for a custom order?
A: Typically 30-45 days after design confirmation, depending on complexity. We can expedite for urgent orders.
For more details or to request a quotation, please contact our sales team. We look forward to helping you achieve energy-efficient evaporation.
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