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For Landfill Leachate Treatment Sugar Board-Type Automatic Salt Line MVR Tube Evaporator Industrial
Product Spotlights
This MVR tube evaporator features a self-cleaning sugar board-type automatic salt line, enabling continuous operation for landfill leachate treatment. It reduces energy consumption by up to 60%, handles high TDS and organic loads, and achieves zero-liquid discharge. Customizable capacity, corrosion-resistant materials, and PLC control ensure reliable, low-maintenance performance for industrial wastewater plants.
Negotiable
MOQ: 1 Set (Price negotiable depending on order volume and customization)
Key Specifications
Get Latest Price
Warranty:
12 months (standard)
Material:
Stainless Steel 304/316L
Capacity:
Customizable (e.g., 1-50 tons/day)
Payment & Shipping
Payment Methods:
Port of Shipment:
China
Delivery Detail:
Delivery time depends on order quantity.
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Warranty
12 months (standard)
Material
Stainless Steel 304/316L
Capacity
Customizable (e.g., 1-50 tons/day)
Application
Landfill Leachate Treatment
Type
MVR Tube Evaporator
Structure
Sugar Board-Type Automatic Salt Line
Voltage
380V/440V/ Customizable
Control Method
Automatic PLC Control
Cooling Method
Water Cooling / Air Cooling
Corrosion Resistance
High (for salt and organic matter)
Anping County Boli Hardware Wiremesh Products Factory has been a trusted manufacturer in the industrial equipment sector since 1998, exporting over US$5 million annually to global markets. Our Landfill Leachate Treatment Sugar Board-Type Automatic Salt Line MVR Tube Evaporator is engineered to efficiently treat high-salinity landfill leachate, reducing volume and recovering clean water. This advanced evaporator combines Mechanical Vapor Recompression (MVR) technology with a self-cleaning sugar board-type salt line, ensuring continuous operation and minimal maintenance. It is designed for industrial wastewater treatment plants seeking reliable, energy-saving solutions for challenging leachate compositions.
Key Features & Technical Specifications
- MVR Technology: Utilizes a compressor to raise vapor temperature, reducing energy consumption by up to 60% compared to traditional evaporators.
- Sugar Board-Type Automatic Salt Line: Patented design prevents salt scaling and allows continuous crystal discharge, eliminating downtime for cleaning.
- Tube Evaporator Design: High heat transfer efficiency with 316L stainless steel tubes, resistant to corrosion from chlorides and organic acids.
- Automatic Control System: PLC-based with HMI touchscreen, monitoring temperature, pressure, flow rate, and salt concentration in real-time.
- Low Maintenance: Self-cleaning mechanism reduces manual intervention; easy access for inspection and replacement of parts.
- Compact Footprint: Modular construction saves floor space, suitable for retrofit into existing treatment lines.
- Wide Applicability: Handles leachate with TDS up to 200,000 mg/L, chemical oxygen demand (COD) up to 10,000 mg/L.
| Parameter | Value |
|---|---|
| Evaporation Capacity | 1 – 50 tons/day (customizable) |
| Operating Temperature | 60°C – 90°C |
| Power Consumption | 30 – 150 kWh (depending on capacity) |
| Compressor Type | Centrifugal / Roots blower |
| Material of Construction | SS304 / SS316L (optional) |
| Salt Recovery Rate | >95% |
| Control System | Siemens / Mitsubishi PLC (customizable) |
Benefits for Your Business
- Reduce Operating Costs: Lower energy bills and reduced chemical consumption for pre-treatment.
- Environmental Compliance: Achieve discharge standards (e.g., COD < 100 mg/L) or zero-liquid discharge (ZLD) goals.
- Minimize Downtime: Automatic salt line prevents scaling, allowing continuous 24/7 operation.
- Extended Equipment Life: Corrosion-resistant materials and premium components ensure long service life.
- Easy Integration: Pre-assembled skid design with plug-and-play connections simplifies installation.
With over 20 years of manufacturing experience and an annual export value of US$5-10 million, our factory has supplied reliable equipment to markets across North America, South America, Europe, Asia, Africa, and Oceania. We provide customized solutions based on your specific leachate composition and site conditions. Our team offers on-site installation guidance and after-sales technical support to ensure your project runs smoothly. Contact us today for a quote or technical consultation – let us help you transform challenging landfill leachate into valuable resources.
Frequently Asked Questions (FAQ)
-
Q: What is the typical payback period for this evaporator?
A: Based on energy savings and reduced disposal costs, most clients see a payback within 1-2 years, depending on local electricity rates and leachate volume. -
Q: Can the system handle high ammonia concentration in leachate?
A: Yes, our MVR evaporator can be configured with a stripping column for ammonia removal, or the ammonia can be concentrated in the distillate for further treatment. We recommend a pilot test for your specific water sample. -
Q: How often does the sugar board-type salt line need maintenance?
A: The self-cleaning mechanism reduces manual cleaning frequency to once every 3-6 months under normal operation. Routine inspection of the scraper blades is recommended quarterly. -
Q: What is the maximum salt concentration the system can handle?
A: The evaporator can handle TDS up to 200,000 mg/L. For extremely high salinity, we may suggest a pre-concentration step or multi-effect configuration. -
Q: Do you provide training for operators?
A: Yes, we provide detailed operation manuals and optional on-site training for your staff. Remote support via video call is also available. -
Q: What is the warranty period and spare parts availability?
A: Standard warranty is 12 months. Spare parts such as compressor seals, tubes, and control board components are kept in stock for fast delivery. -
Q: Can the system be shipped in sea containers?
A: Yes, our evaporators are designed in modular sections that fit into 20ft or 40ft containers. We ship from Tianjin, Qingdao, or Shanghai ports. -
Q: Is a pilot test available before purchase?
A: We can provide a rental pilot unit or conduct a test at our factory using your leachate sample. Please contact our sales team for details.
Send Inquiry to This Supplier
Mr. Geng Xiaozhong
Sales Manager
2Yrs
Hengshui, Hebei, China
2Yrs
Business Type
Manufacturer
Year Established
1998
Annual Export Value
US$5 Million - US$10 Million
Product Certifications
Others
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