Double-Effect Falling Film Evaporators With CIP Cleaning System and PLC Control for 200L/H Output
Product Spotlights
As a leading manufacturer in the field of evaporation technology, Qingdao Conqinphi Environmental Technology Group Co., Ltd. proudly presents our Double-Effect Falling Film Evaporators with CIP Cleaning System and PLC Control, designed for a precise output of 200L/H. Our equipment integrates advanced process control with robust construction, ensuring efficient concentration of liquid products while minimizing energy consumption. With over 9 years of industry experience and a factory spanning 10,000-30,000 square meters, we deliver reliability and innovation to clients worldwide.
The double-effect design significantly reduces steam consumption by reusing vapor from the first effect as heating medium for the second effect, achieving up to 40% energy savings compared to single-effect units. The falling film principle ensures gentle evaporation at low temperatures, preserving product quality and preventing thermal degradation. The integrated CIP cleaning system allows for automated cleaning cycles without disassembly, reducing downtime and maintenance costs. The PLC control system provides precise monitoring and adjustment of parameters like temperature, pressure, and flow rate, ensuring consistent output and easy operation.
Key Technical Specifications:
| Parameter | Value |
| Evaporation Capacity | 200 L/H (water evaporation) |
| Number of Effects | 2 (Double-Effect) |
| Operating Temperature | 40-90°C (adjustable) |
| Vacuum Degree | -0.08 to -0.095 MPa |
| Steam Consumption | ~120 kg/h (at 0.3 MPa) |
| Cooling Water Consumption | ~5000 kg/h |
| Power Supply | 380V/50Hz (customizable) |
| Control System | PLC + HMI Touch Screen |
| Material of Construction | SS304 / SS316L (optional) |
Product Advantages & Benefits:
- Energy Efficiency: Double-effect design reduces steam consumption by ~40% compared to single-effect units, lowering operational costs.
- Product Quality: Falling film technology ensures short residence time and low temperature, ideal for heat-sensitive products like pharmaceuticals and food extracts.
- Automated Cleaning: CIP system allows cleaning without disassembly, saving labor and reducing contamination risk.
- Precise Control: PLC with touch screen enables real-time monitoring and data logging, ensuring batch-to-batch consistency.
- Flexible Configuration: Options for steam or electric heating, as well as material selection (304/316L), to suit different applications.
- Compact Footprint: Skid-mounted design for easy installation and integration into existing production lines.
Our company, Qingdao Conqinphi Environmental Technology Group Co., Ltd., has been a trusted manufacturer since 2015. We employ over 200 skilled workers and operate from a 10,000-30,000 m² factory. With an annual export value exceeding US$10 million, our products are shipped to markets across North America, Europe, Southeast Asia, and beyond. We hold multiple certifications including ISO9001, ISO14000, and OHSAS18001, reflecting our commitment to quality, environment, and safety. Each evaporator undergoes rigorous testing before shipment, and we offer comprehensive after-sales support including installation guidance and spare parts supply.
We invite you to experience the performance and reliability of our Double-Effect Falling Film Evaporator. Contact us today for a customized solution or to arrange a factory visit. Our technical team is ready to assist you in optimizing your evaporation process.
Frequently Asked Questions (FAQ):
Q1: What materials can be processed with this evaporator?
A: It is suitable for heat-sensitive liquids such as fruit juices, milk, pharmaceutical extracts, chemical solutions, and wastewater. The low temperature operation (40-90°C) preserves product quality.
Q2: Can the CIP system clean all internal surfaces?
A: Yes, the CIP system is designed to spray cleaning solution over all product contact surfaces, including tubes, separators, and piping, ensuring thorough cleaning without manual intervention.
Q3: How is the PLC control operated?
A: The system includes a user-friendly HMI touch screen where operators can set parameters, monitor real-time data, and view alarms. Automatic control maintains stable operation.
Q4: What is the typical maintenance schedule?
A: Routine maintenance includes checking seals, gaskets, and vacuum pumps every 6 months. The CIP system reduces the need for manual cleaning. We provide a detailed maintenance manual.
Q5: Can the output capacity be customized?
A: Yes, we offer custom designs for capacities from 50 L/H to 2000 L/H. Please provide your specific requirements for a tailored solution.
Q6: What is the delivery time?
A: Standard lead time is 30-45 days after order confirmation, depending on configuration and material availability. Rush orders are possible upon request.
Q7: Do you provide installation and training?
A: Yes, we offer on-site installation guidance and operator training via video or field service. Our technical support team is available 24/7.
Q8: What certifications does your factory hold?
A: Our factory is certified under ISO9001, ISO14000, OHSAS18001, and other management systems. The evaporator design follows CE and ASME standards (optional).
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