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Help CenterLow Energy Consumption Ball Mill System
Product Spotlights
2.Low maintenance cost
3.Low over-grinding rate
4.Full line intelligent monitoring
5.High material utilization
6.Customized grinding fineness
7.Industrial large-scale production support
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1. Product Description
The Low Energy Consumption Ball Mill System is an upgraded eco-friendly grinding system specially optimized for energy-saving demands in modern mineral processing plants. Different from traditional high-power grinding equipment, this system adopts optimized transmission structure, improved internal grinding cavity and scientific medium matching scheme, which greatly reduces invalid power consumption while maintaining stable grinding efficiency. It is widely suitable for fine grinding of gold ore, copper ore, iron ore, lead-zinc ore and other metal and non-metal minerals. The system mainly supports wet grinding technology and can form a complete closed-circuit grinding system with spiral classifiers and hydrocyclones. It provides stable and uniform fine ore pulp for flotation, gravity separation, magnetic separation and leaching processes, becoming ideal energy-saving grinding equipment for large-scale and long-term mining production.
2. Working Principle
Driven by the high-efficiency energy-saving motor and low-loss transmission system, the ball mill cylinder rotates stably at the optimal speed. According to ore hardness and grinding fineness requirements, matched high-strength steel balls are filled inside the cylinder to form a scientific grinding medium grading structure. Under the coordinated action of centrifugal force and lining friction force, the steel balls are lifted to the most reasonable height and generate efficient impact, extrusion and friction grinding force. Raw ore materials are continuously refined through precise medium movement, avoiding redundant collision and idle power waste. Qualified fine ore pulp is discharged for subsequent beneficiation. Unqualified coarse particles are returned to the mill for re-grinding through closed-circuit classification equipment. The overall optimized operation mode minimizes energy loss and realizes low-consumption and high-efficiency mineral grinding.
3. Core Features
1. Ultra-low energy consumption design, effectively reducing comprehensive power consumption and mining operation costs.
2. Scientific grinding medium grading and optimized cavity structure, avoiding invalid grinding and improving energy utilization rate.
3. Low-loss transmission system reduces mechanical friction loss, ensuring stable power output with less energy waste.
4. Equipped with thickened wear-resistant liners and high-quality steel balls, stable grinding performance and long service life.
5. Uniform grinding fineness and high mineral dissociation rate, guaranteeing excellent beneficiation indicators while saving energy.
6. Stable operation with low vibration and low noise, suitable for 24-hour continuous energy-saving production.
7. Wide ore adaptability, capable of grinding various ores and adapting to different mineral processing processes.
4.Technical Specification
| Model | Cylinder RPM (r/min) | Ball Load (t) | Feeding Size (mm) | Discharging Size (mm) | Capacity (t/h) | Motor Model | Power (kW) | Weight (t) |
| MQG600*1800 | 45.5 | 0.5 | ≤ 10 | 0.074-0.5 | 0.2-0.5 | Y160M-6 | 7.5 | 2.5 |
| MQG900*1800 | 38 | 1.8 | ≤ 20 | 0.074-0.6 | 0.8-2 | Y180L-6 | 15 | 5.8 |
| MQG900*3000 | 37.4 | 2.7 | ≤ 20 | 0.074-0.3 | 0.8-3 | Y200L2-6 | 22 | 7.5 |
| MQG1200*2400 | 32 | 4.8 | ≤ 25 | 0.074-0.6 | 1.5-4 | Y225M-6 | 30 | 9.8 |
| MQG1200*4500 | 30 | 5.2 | ≤ 25 | 0.074-0.6 | 1.5-6 | Y280S-6 | 45 | 13.2 |
| MQG1300*4000 | 36 | 5.8 | ≤ 25 | 0.074-0.6 | 2-6 | Y280S-8 | 45 | 14.8 |
| MQG1500*3500 | 28.8 | 8.3 | ≤ 25 | 0.074-0.6 | 3-6 | YR280M-8 | 90 | 17.6 |
| MQG1500*4500 | 28.8 | 10 | ≤ 25 | 0.074-0.4 | 4-8 | JR125-8 | 95 | 22.3 |
| MQG1500*5700 | 28.8 | 12 | ≤ 25 | 0.074-0.4 | 5-10 | JR126-8 | 110 | 26.7 |
| MQG1500*6400 | 28.8 | 13 | ≤ 25 | 0.074-0.4 | 8-12 | JR127-8 | 130 | 29.2 |
| MQG1830*3600 | 24.5 | 12 | ≤ 25 | 0.074-0.4 | 5-10 | JR127-8 | 130 | 31.4 |
| MQG1830*5400 | 24.5 | 15 | ≤ 25 | 0.074-0.4 | 5-20 | JR137-8 | 210 | 33.6 |
| MQG1830*6400 | 24.5 | 19 | ≤ 25 | 0.074-0.4 | 6-25 | JR137-8 | 210 | 36.5 |
| MQG1830*7000 | 24.5 | 20 | ≤ 25 | 0.074-0.4 | 8-30 | JR138-8 | 245 | 39.6 |
| MQG2100*3600 | 24.1 | 21 | ≤ 25 | 0.074-0.6 | 8-20 | YR355L1-8 | 210 | 43.2 |
| MQG2100*4500 | 24.57 | 26 | ≤ 25 | 0.074-0.6 | 8-35 | JR138-8 | 280 | 53.6 |
| MQG2200*3600 | 21.8 | 22 | ≤ 25 | 0.074-0.6 | 9-25 | JR138-8 | 245 | 47.8 |
| MQG2200*4500 | 21.4 | 27 | ≤ 25 | 0.074-0.6 | 10-30 | JR138-8 | 280 | 54.7 |
| MQG2200*7500 | 21.8 | 35 | ≤ 25 | 0.074-0.6 | 10-40 | JR158-8 | 380 | 68.4 |
| MQG2200*9000 | 21.4 | 36 | ≤ 25 | 0.074-0.6 | 10-45 | JR1510-8 | 475 | 76.5 |
| MQG2400*3600 | 21.26 | 26 | ≤ 25 | 0.074-0.6 | 10-40 | JR138-8 | 280 | 63.8 |
| MQG2400*7000 | 21.8 | 36 | ≤ 25 | 0.074-0.6 | 10-45 | JR1510-8 | 475 | 82.4 |
| MQG2400*8000 | 21.8 | 42 | ≤ 25 | 0.074-0.6 | 13-50 | JR630-8 | 560 | 85.7 |
| MQG2400*10000 | 21 | 65 | ≤ 25 | 0.074-0.6 | 15-60 | YR560-8 | 710 | 88.6 |
| MQG2600*8000 | 19.6 | 52 | ≤ 25 | 0.074-0.6 | 16-70 | JR1512-8 | 630 | 97.8 |
| MQG2700*3600 | 21.4 | 39 | ≤ 25 | 0.074-0.4 | 13-75 | JR158-8 | 380 | 86.8 |
| MQG2700*4500 | 21.4 | 43 | ≤ 25 | 0.074-0.4 | 13-90 | JR1510-8 | 475 | 91.8 |
| MQG3000*5400 | 19 | 58 | ≤ 25 | 0.074-0.6 | - | TDMK-30 | 630 | 119.7 |
| MQG3000*9000 | 18.3 | 78 | ≤ 25 | 0.074-0.4 | 20-90 | YR1000-8/1180 | 1000 | 152.4 |
| MQG3000*11000 | 18 | 100 | ≤ 25 | 0.074-0.6 | 30-90 | YR6306-8 | 1120 | 166.7 |
| MQG3200*3600 | 18.6 | 56.5 | ≤ 25 | 0.074-0.6 | 20-80 | YR6302-8 | 630 | 127.4 |
| MQG3200*4500 | 18.6 | 65 | ≤ 25 | 0.074-0.6 | 20-90 | YR6302-8 | 800 | 138.6 |
| MQG3200*5400 | 18 | 72 | ≤ 25 | 0.074-0.6 | 30-100 | YR1000-8 | 1000 | 146.7 |
| MQG3200*9000 | 18 | 85 | ≤ 25 | 0.074-0.6 | 30-100 | YR6302-8 | 1250 | 168.6 |
| MQG3600*4500 | 18 | 86 | ≤ 25 | 0.074-0.6 | 30-100 | YR6302-8 | 1250 | 158.7 |
| MQG3600*6000 | 18 | 117 | ≤ 25 | 0.074-0.6 | 45-180 | - | 14000 | 195.6 |
| MQG4000*6000 | 16.9 | 145 | ≤ 25 | 0.074-0.6 | 60-230 | - | 1800 | 221.7 |
| MQG4500*6000 | 15.6 | 180 | ≤ 25 | 0.074-0.6 | 80-300 | - | 2300 | 269.6 |
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