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Help CenterUV CIPP Liner Production Machine, Mill Test Report Included, 24/7 Technical Support
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Welcome to Qingdao Yongke Machinery Co., Ltd., a professional manufacturer established in 2010 with a factory size of 10,000-30,000 square meters. We specialize in the design and production of UV CIPP Liner Production Machines that deliver high-efficiency curing for trenchless pipe rehabilitation. Our machine is built to meet the rigorous demands of the global market, with an annual export value between US$1 million and US$1.5 million, and we have shipped to over 30 countries including North America, Europe, and Oceania. Each unit comes with a Mill Test Report to guarantee material performance, and our 24/7 technical support ensures that you are never alone during installation or operation.
Our UV CIPP Liner Production Machine is engineered to produce high-quality CIPP liners for sewer, water, and industrial pipe repair. The key advantage of UV curing technology is its speed and reliability—liners can be cured in minutes, reducing downtime and labor costs. Below we detail the technical specifications and features that make our machine a preferred choice for liner manufacturers worldwide.
Core Features:
- Advanced UV Curing System: Equipped with high-intensity UV lamps (up to 5kW each) that provide uniform curing across the entire liner surface. The lamp intensity and scanning speed are adjustable via the PLC touch screen.
- PLC & HMI Control: User-friendly interface allows precise control over curing temperature, conveyor speed, and lamp positioning. Recipes can be saved for different liner diameters and thicknesses.
- Versatile Material Support: Compatible with fiberglass, polyester, and hybrid felt composites. The machine can produce liners from DN150 to DN1200, with custom sizes available upon request.
- Built-in Quality Assurance: Every machine includes a Mill Test Report that documents the physical properties of the first production batch, including tensile strength, flexural modulus, and degree of cure. This report serves as a benchmark for ongoing quality control.
- Durable Construction: Heavy-duty steel frame with powder coating ensures long service life even in harsh manufacturing environments. Key components are sourced from reputable brands.
- Energy Efficient Operation: The UV lamps feature a dimming function that reduces power consumption when full intensity is not required, lowering operational costs.
Technical Specifications (Standard Model):
| Parameter | Value |
| Liner Diameter Range | DN150-DN1200 (customizable) |
| Maximum Liner Length | 10 meters per section (continuous production available) |
| UV Lamp Power | 5 kW x 4 lamps (total 20 kW) |
| Conveyor Speed | 0.5-5 m/min (adjustable) |
| Curing Temperature | 60-120°C (controlled by IR sensors) |
| Power Supply | 380V/50Hz, 3-phase (other voltages optional) |
| Machine Dimensions (LxWxH) | 15m x 3m x 2.5m |
| Weight | ~8,500 kg |
Benefits to Your Business:
- Increased Production Speed: UV curing liner production machine reduces cycle time compared to traditional heat or steam curing. You can produce more liners per shift, increasing your capacity.
- Consistent Quality: The automated control system minimizes human error, ensuring each liner meets strict dimensional and mechanical specs. The included Mill Test Report helps you verify initial quality and replicate it.
- Low Maintenance: With robust design and easy access to components, maintenance downtime is minimized. We provide comprehensive spare parts support.
- Global Compliance: Our factory holds ISO9001, ISO14000, and OHSAS18001 certifications, ensuring that the machine is manufactured with quality, environmental, and safety standards in mind.
As a trusted manufacturer with 51-100 employees, Qingdao Yongke Machinery has been serving global clients since 2010. Our main markets span across six continents. We are committed to providing not only a top-grade machine but also 24/7 technical support. Our engineers are available via phone, email, or video call to assist with installation, troubleshooting, and process optimization. Additionally, every machine includes a Mill Test Report to give you confidence from day one. With an annual export value of US$1 million to US$1.5 million, we have a proven track record of reliability. We invite you to contact us for a detailed quotation or to schedule a factory tour (virtual or in-person). Choose the UV CIPP Liner Production Machine from Yongke Machinery—your partner in trenchless technology.
Frequently Asked Questions (FAQ):
- What does the Mill Test Report include? The report provides measured data from a sample liner produced on your machine, including tensile strength, flexural modulus, degree of cure, and thickness uniformity. It serves as a baseline for quality assurance.
- Can the machine produce liners for diameters larger than DN1200? Yes, we can customize the machine for larger diameters upon request. Please provide your required size and we will engineer a solution.
- What is the typical production capacity per shift? Depending on liner diameter and thickness, the standard model can produce 200-500 meters per 8-hour shift. The speed is adjustable to match your requirements.
- Do you offer installation supervision? Yes, we offer on-site installation supervision by our experienced engineers. Alternatively, we provide detailed video instructions for remote guidance.
- How long is the warranty period? The standard warranty is 12 months from the date of shipment. Extended warranty plans are available for purchase.
- What kind of maintenance is required? Routine maintenance includes cleaning the UV lamp enclosures, checking electrical connections, and lubricating moving parts. Our support team will provide a detailed maintenance schedule.
- Can the machine handle hybrid felt materials? Yes, it is compatible with fiberglass, polyester, and hybrid felt. The UV lamps are calibrated for optimal absorption across different resin systems.
- Is the machine CE certified? While we hold ISO9001, ISO14000, and OHSAS18001, CE certification is available as an option if required for your market. Please confirm with our sales team.
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