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Help Center220V Automatic UV CIPP Liner Production Machine, 30m/min Production Speed, Touch Screen
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Welcome to Qingdao Yongke Machinery Co., Ltd. – your trusted partner in advanced pipeline rehabilitation solutions. Since 2010, we have been dedicated to manufacturing high-quality CIPP (Cured-in-Place Pipe) liner production equipment. Our 220V Automatic UV CIPP Liner Production Machine sets new standards in efficiency, delivering a production speed of 30 meters per minute with intuitive touch screen control. Designed for factories that demand reliability and precision, this machine transforms raw materials into UV-cured liners with consistent quality and minimal waste. With over a decade of experience and a factory spanning 10,000–30,000 square meters, we combine engineering excellence with practical know-how to bring you a solution that optimizes your production line.
Key Features and Technical Specifications
- Automatic UV Curing System: Integrated high-intensity UV lamps ensure rapid and uniform curing of glass fiber or polyester liners, resulting in durable, seamless pipes.
- 30 m/min Production Speed: Achieve high output without compromising quality – ideal for large-scale projects and continuous production.
- Touch Screen HMI: User-friendly interface for setting parameters, monitoring real-time data, and storing recipes for different liner specifications. Reduces operator training time.
- 220V Single Phase Power: Compatible with standard industrial electrical systems in many regions, simplifying installation and reducing facility upgrade costs.
- Precise Tension Control: Servo-driven unwinding and rewinding systems maintain stable tension for consistent liner thickness and smooth operation.
- Modular Design: Expandable configuration allows customization for different liner widths (up to 1.2m standard) and thicknesses, meeting diverse project requirements.
- Safety Features: Emergency stop, overload protection, and UV shielding ensure operator safety during high-speed production.
- Energy Efficient: Optimized UV lamp array and insulated curing chamber reduce power consumption per meter of liner produced.
| Parameter | Value | Notes |
|---|---|---|
| Production Speed | Up to 30 m/min | Adjustable based on liner thickness |
| Liner Width | 400 – 1200 mm | Customizable upon request |
| Liner Thickness | 2 – 12 mm | Depends on material and application |
| UV Lamp Power | 12 kW (total) | Air-cooled, long lifespan |
| Power Supply | 220V, 50/60Hz, Single Phase | Optional 380V 3-phase available |
| Control System | PLC + 10” Touch Screen | Multi-language support |
| Machine Dimensions | 8000 x 1500 x 2000 mm | Approx., depending on configuration |
| Weight | Approx. 3500 kg | Includes UV chamber and rewinder |
Benefits for Your Business
- Increased Productivity: With a speed of 30 m/min, you can produce up to 1,800 meters of liner per hour (at full speed), enabling you to fulfill large orders quickly and reduce lead times.
- Consistent Quality: Automated UV curing eliminates human error, ensuring each liner meets the same high standards for tensile strength and flexibility.
- Lower Operating Costs: Energy-efficient UV lamps and precise servo drives reduce electricity consumption by up to 15% compared to conventional models.
- Easy Operation: The touch screen interface stores up to 50 preset recipes; changeover between different liner sizes takes less than 10 minutes.
- Versatility: Suitable for both glass fiber and polyester felt liners, making it adaptable to various trenchless rehabilitation applications (sewer, water, gas lines).
- Reliable After-Sales Support: Our team provides installation guidance, training, and remote troubleshooting. Spare parts are available worldwide via Qingdao port.
Company Strength & Trustworthiness
Qingdao Yongke Machinery Co., Ltd. is a professional manufacturer with ISO9001, ISO14000, and OHSAS18001 certifications, demonstrating our commitment to quality, environmental responsibility, and occupational health. Our factory, covering 10,000–30,000 square meters, houses advanced machining and assembly lines. With an annual export value of US$1–1.5 million and a team of 51–100 skilled employees, we serve markets across North America, South America, Europe, Southeast Asia, Africa, Oceania, the Middle East, and East Asia. Since 2010, we have supplied machines to over 30 countries, earning positive feedback for reliability and performance.
Why choose us? Every machine undergoes rigorous testing before shipment. We offer a 12-month warranty on mechanical parts and UV lamps, and our technical team is available 24/7 for support. The 220V Automatic UV CIPP Liner Production Machine is built to last, with heavy-duty steel frame and corrosion-resistant components. Contact us today to schedule a factory tour or request a customized quotation – let Yongke Machinery help you achieve new heights in pipe liner production.
Frequently Asked Questions (FAQ)
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Q: What materials can this machine process?
A: It is designed for UV-curable resin impregnated liners made of glass fiber, polyester felt, or similar materials. The curing process works with both standard and fast-cure resins.
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Q: Does the machine require a three-phase power supply?
A: The standard model runs on single-phase 220V, which is common in many industrial settings. A three-phase 380V version is available as an option – please specify when ordering.
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Q: How long does it take to change over between different liner widths?
A: With the touch screen recipe storage and quick-release rollers, changeover typically takes less than 15 minutes. Detailed instructions are provided in the user manual.
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Q: What is the expected lifespan of the UV lamps?
A: The air-cooled UV lamps have an average lifespan of 2,000–3,000 operating hours, depending on intensity setting. Replacement lamps are readily available from our Qingdao warehouse.
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Q: Do you provide training for machine operation?
A: Yes, we offer on-site training at your facility for up to 3 operators (travel expenses not included) or remote video training. Detailed manuals and video tutorials are included.
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Q: Can the machine produce liners longer than 50 meters?
A: Yes, the machine can produce continuous liners up to 200 meters length (depending on material roll size) without stopping. The rewinder unit supports large-diameter rolls.
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Q: What safety certifications does the machine have?
A: The electrical components are CE marked, and the overall machine design complies with international safety standards. We also provide custom safety guards and emergency stop buttons as per ISO 12100.
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Q: How is the machine shipped and what is the lead time?
A: We ship via container from Qingdao port. Standard production lead time is 30–45 days after order confirmation. Urgent orders can be expedited – please consult our sales team.
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