Contact Platform Support
Help CenterFor Industrial Pipe Repair: UV CIPP Liner Manufacturing Machine With Customizable Length Settings
Product Spotlights
Related Products
-
304 Stainless Steel UV CIPP Liner Manufacturing Machine, PLC Control, 5-60mm Thickness RangeNegotiableMOQ: 1 Piece -
UV CIPP Liner Production Line, 40kW UV Curing System, 0-120m/min Adjustable SpeedNegotiableMOQ: 1 Piece
-
For Municipal Pipeline Rehabilitation: UV CIPP Liner Production Machine With Precise Diameter ControlNegotiableMOQ: 1 Piece
-
220V Automatic UV CIPP Liner Production Machine, 30m/min Production Speed, Touch ScreenNegotiableMOQ: 1 Piece
-
1 Year Warranty UV CIPP Liner Production Machine With On-Site Installation & TrainingNegotiableMOQ: 1 Piece
Welcome to Qingdao Yongke Machinery Co., Ltd. – a dedicated manufacturer with over a decade of expertise in producing advanced industrial pipe repair solutions. Since 2010, we have been serving global clients from our 10,000-30,000 m² factory in Qingdao, China. Our UV CIPP Liner Manufacturing Machine with Customizable Length Settings is engineered to streamline trenchless pipe rehabilitation, offering precise control over liner production. This machine integrates cutting-edge UV curing technology, ensuring fast, reliable, and durable pipe repairs for various industrial applications.
Our UV CIPP liner machine is designed to produce high-quality liners that cure rapidly under UV light, minimizing downtime and maximizing productivity. The customizable length setting allows operators to produce liners tailored to specific pipe lengths, reducing waste and material costs. Whether you are repairing water mains, sewer lines, or industrial pipelines, this machine delivers consistent performance and exceptional durability.
Key Features and Technical Specifications:
- Customizable Length Settings: The machine can be adjusted to produce liners from 1 meter up to 200 meters in continuous lengths, enabling flexibility for various project requirements.
- High-Efficiency UV Curing System: Equipped with multiple UV lamps (16-24 lamps) that evenly distribute light for uniform curing, reducing cycle time by up to 40% compared to traditional methods.
- Automatic Tension Control: PLC-controlled servo motors maintain consistent liner tension during production, ensuring uniform thickness and avoiding wrinkles.
- User-Friendly Interface: Touchscreen control panel with intuitive menus for setting length, speed, and curing parameters. Supports multi-language operation.
- Robust Construction: Heavy-duty steel frame and corrosion-resistant components ensure long service life even in harsh industrial environments.
- Low Energy Consumption: Optimized UV lamp design consumes 15-20% less electricity than conventional systems, reducing operational costs.
Technical Specifications Table:
| Parameter | Value |
| Machine Dimensions (L×W×H) | 8000×2000×2000 mm (customizable) |
| Liner Width Range | 100-800 mm (expandable) |
| UV Lamp Power | 16 kW (total, adjustable) |
| Max Production Speed | 15 m/min |
| Control Voltage | 380V/440V/220V (optional) |
| Power Consumption | ~20 kW/h |
| Weight | ~6,500 kg |
Benefits for Your Business:
- Reduce Material Waste: The customizable length setting means you only produce the exact liner length needed, saving up to 15% in raw materials.
- Shorten Project Timelines: UV curing is 3-5 times faster than thermal curing, allowing you to complete pipe repair jobs in hours instead of days.
- Enhanced Durability: UV-cured liners exhibit high tensile strength and chemical resistance, extending pipeline service life by 50 years or more.
- Low Maintenance: The machine’s self-diagnostic system alerts operators to potential issues, and all major components are easily accessible for servicing.
- Global Support: As a trusted manufacturer with exports to North America, Europe, Asia, and beyond, we provide technical documentation, remote troubleshooting, and spare parts within 48 hours.
Why Choose Qingdao Yongke Machinery?
With ISO9001, ISO14000, and OHSAS18001 certifications, we maintain rigorous quality and safety standards. Our factory spans over 10,000 m², and we employ a team of 51-100 skilled professionals dedicated to innovation. In the last three years, we have shipped over 150 units of CIPP equipment worldwide, achieving a customer satisfaction rate of 98%. Our annual export value of US$1-1.5 million reflects our commitment to reliable delivery and competitive pricing.
We understand that each pipe repair project has unique demands. That’s why our machines are designed with modular components that can be tailored – from liner width to UV lamp intensity – to meet your specific requirements. Contact us today for a customized quotation or to arrange a factory visit. Let us help you elevate your trenchless pipe rehabilitation business with a proven, efficient UV CIPP liner manufacturing machine.
Frequently Asked Questions (FAQ)
-
Q: What pipe diameters can this machine produce liners for?
A: Our standard machine accommodates pipe diameters from 100 mm to 800 mm. For larger diameters up to 1600 mm, we can customize the winding head and UV lamp configuration upon request. -
Q: How is the liner length customized?
A: The operator inputs the desired length on the touchscreen control panel. The PLC system automatically adjusts the winding speed and cut-off mechanism to produce the exact length, with an accuracy of ±5 mm. -
Q: What is the typical UV curing time for a 10-meter liner?
A: Curing time varies with liner thickness and UV lamp power. For standard 4 mm thick liners, curing takes approximately 3-5 minutes per meter. A 10-meter liner can be fully cured in 30-50 minutes. -
Q: Do you provide training for machine operation?
A: Yes, we offer free online training for up to 3 operators per machine. On-site training at your facility is available at an additional cost. Detailed manuals and video tutorials are also provided. -
Q: What kind of UV lamps are used? Can I use local suppliers for replacement?
A: We use high-power mercury UV lamps (280-400 nm wavelength) from reputable brands. While you may source locally, we recommend using our approved suppliers to ensure optimal performance and warranty coverage. -
Q: Is the machine CE certified?
A: Our machines can be configured to meet CE safety standards for the European market. Please specify your regional requirements when ordering so we can adapt the electrical components accordingly. -
Q: What is the warranty period and after-sales support?
A: We offer a 2-year warranty on the mainframe and 1 year on UV lamps. Our after-sales team provides 24/7 online support, and spare parts can be delivered within 3-5 working days to most global destinations.
Send Inquiry to This Supplier
You May Also Like
-
PLC Controlled UV CIPP Liner Production Machine With 20kW UV Lamps for High Speed OutputNegotiableMOQ: 1 Piece
-
UV-CIPP Liner Hose Production MachineUS$ 1000 - 110000MOQ: 1 Set
-
UV-CIPP Glass Fiber Liner Hose Production MachineUS$ 1000 - 110000MOQ: 1 Set
-
UV-CIPP Glass Fiber Liner Manufacturing MachineUS$ 1000 - 110000MOQ: 10 Meters
-
UV-CIPP Glass Fiber Liner Hose Production LineUS$ 1000 - 110000MOQ: 1 Set
-
CIPP Pipe Liner Production MachineUS$ 100000MOQ: 1 Set
-
CIPP Liner MachineUS$ 10000MOQ: 10 Sets
-
UV CIPP Liner Manufacturing MachineUS$ 10000MOQ: 10 Sets
-
CIPP Liner Hose Manufacturing MachineUS$ 10000MOQ: 10 Sets
-
Inversion CIPP Liner Tube Manufacturing MachineNegotiableMOQ: 1 Set
