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Help CenterUV CIPP Liner Production Line, 40kW UV Curing System, 0-120m/min Adjustable Speed
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Qingdao Yongke Machinery Co., Ltd. has been a trusted manufacturer of advanced industrial equipment since 2010. Our UV CIPP Liner Production Line with a 40kW UV Curing System and 0-120 m/min adjustable speed is engineered to deliver high-quality CIPP (Cured-in-Place Pipe) liners for trenchless pipe rehabilitation. This production line combines precise UV curing technology with robust construction, enabling efficient and consistent liner manufacturing.
Designed to meet the demands of modern infrastructure repair, our system offers exceptional flexibility and control. Whether you need thin or thick liners, the adjustable speed and powerful UV lamps ensure optimal curing without compromising throughput. Invest in a solution that reduces operational costs and enhances product quality.
Key Features & Technical Specifications
- High-Power UV Curing System: 40kW UV lamps deliver intense and uniform curing across the entire liner width, ensuring full cross-linking of resin within seconds.
- Wide Speed Range: Adjustable from 0 to 120 m/min allows precise match to liner thickness and resin reactivity, maximizing productivity without defects.
- Advanced PLC Control: Touch-screen HMI provides real-time monitoring of temperature, speed, and UV intensity, with preset recipes for different liner specifications.
- Robust Mechanical Design: Heavy-duty frame, precision rollers, and tension control system guarantee stable liner feeding and winding.
- Energy-Efficient Cooling: Optional water or air cooling prolongs lamp life and reduces heat buildup in the production area.
- Flexible Liner Width: Customizable to produce liners from 100mm up to 1200mm (or larger upon request).
- Safety Certifications: System complies with ISO9001, ISO14000, and OHSAS18001 standards, ensuring safe and environmentally responsible operation.
| Parameter | Value |
| UV Curing Power | 40 kW (adjustable output) |
| Line Speed | 0 – 120 m/min |
| UV Wavelength | 365 nm / 385 nm (selectable) |
| Liner Width Range | 100 – 1200 mm (custom) |
| Power Supply | 380V / 50Hz (3-phase, customizable) |
| Control System | PLC + HMI (Siemens or equivalent) |
| Cooling Method | Water cooling (standard) / Air cooling (optional) |
| Operating Temperature | 10°C – 45°C |
| Certifications | ISO9001, ISO14000, OHSAS18001 |
Benefits for Your Business
- Reduced production time: High-speed UV curing allows continuous liner manufacturing up to 120 m/min, cutting cycle times by up to 40% compared to traditional heat curing.
- Consistent quality: Uniform UV exposure eliminates uneven curing, resulting in liners with stable mechanical properties (tensile strength, modulus).
- Lower energy consumption: 40kW UV lamps with intelligent power regulation minimize waste and reduce electricity costs.
- Minimal maintenance: Durable UV lamp design with 2,000+ hours lifespan and easy lamp replacement reduces downtime.
- Scalable production: Modular design allows future upgrades – add additional UV units or extend the line for larger diameters.
- Global compatibility: Multi-voltage options and CE-compliant electrical components facilitate installation worldwide.
Why Choose Qingdao Yongke Machinery?
Since 2010, our factory spanning 10,000–30,000 m² has been dedicated to manufacturing top-tier industrial machinery. With 51–100 skilled employees and an annual export value of US$1–US$1.5 million, we serve clients across North America, Europe, Southeast Asia, Africa, Oceania, and beyond. Our products are shipped from the port of Qingdao, ensuring efficient global logistics. We hold ISO9001, ISO14000, and OHSAS18001 certifications, guaranteeing quality, environmental responsibility, and occupational safety. Every UV CIPP Liner Production Line undergoes rigorous testing before delivery, and our after-sales support team provides on-site installation guidance and remote troubleshooting. Partner with us to elevate your CIPP liner production to the next level.
Frequently Asked Questions (FAQ)
1. What is the typical liner thickness this line can produce?
The line can produce liners with thickness ranging from 2 mm to 15 mm, depending on the resin and felt used. Heavier liners may require reduced line speed to ensure full curing.
2. Can the 40kW UV system handle both polyester and glass fiber felts?
Yes. The UV lamps are tuned to cure standard CIPP resins (e.g., vinyl ester, polyester) impregnated in either polyester or glass fiber felts. We recommend pre-testing with your specific resin formulation.
3. What kind of cooling system is required for continuous operation?
We offer both water cooling and air cooling options. For high-duty cycles, water cooling is recommended to maintain lamp temperature and extend lifespan. Air cooling is suitable for intermittent production.
4. Is operator training provided?
Yes. We provide detailed manuals, online training sessions, and optional on-site training by our engineers. The HMI interface is intuitive, with recipe presets to simplify operation.
5. What is the power consumption at maximum output?
At full 40kW UV output plus auxiliary systems (conveyor, fans, PLC), the total connected load is approximately 55 kW. Actual consumption varies with line speed and lamp dimming.
6. Can the line be customized for larger diameter liners (over 1200 mm)?
Absolutely. Our modular design allows widening of the curing chamber and roller bed. Contact our sales team with your specific requirements – we can engineer a solution.
7. How long is the lead time for delivery?
Standard lead time is 30–45 working days after order confirmation, depending on customization. Rush orders may be accommodated with a surcharge.
8. What warranty and after-sales support do you offer?
We offer a 12-month warranty covering manufacturing defects. Spare parts are available for immediate shipment. Our technical team provides 24/7 remote support and scheduled maintenance services.
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