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PLC Controlled UV CIPP Liner Production Machine With 20kW UV Lamps for High Speed Output

PLC Controlled UV CIPP Liner Production Machine With 20kW UV Lamps for High Speed Output photo-1
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PLC Controlled UV CIPP Liner Production Machine With 20kW UV Lamps for High Speed Output photo-3
PLC Controlled UV CIPP Liner Production Machine With 20kW UV Lamps for High Speed Output photo-4
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Product Spotlights

PLC-controlled UV CIPP liner production machine featuring 20kW high-power UV lamps for rapid curing and high-speed output up to 5 m/min. ISO-certified manufacturing ensures consistent quality and reliable operation. Customizable for DN150–DN1200 liners, with intuitive touch screen control and energy-efficient design. Ideal for trenchless pipe rehabilitation manufacturers seeking increased productivity and reduced cycle times.
Negotiable MOQ: 1 Piece (Price negotiable depending on order volume and customization)
Key Specifications
Get Latest Price
Warranty:
1 year (standard)
model:
Customizable
power_supply:
380V/50Hz (three-phase, customizable)
Payment & Shipping
Payment Methods:
Port of Shipment:
Qingdao
Delivery Detail:
30 days
Warranty 1 year (standard)
model Customizable
power_supply 380V/50Hz (three-phase, customizable)
uv_lamp_power 20kW
control_system Programmable Logic Controller (PLC)
production_speed Adjustable up to 5 m/min (varies by liner thickness)
liner_diameter_range DN150–DN1200 (customizable on request)
liner_material UV-curable resin impregnated felt
color Customizable
certification ISO9001, ISO14000, OHSAS18001

Welcome to Qingdao Yongke Machinery Co., Ltd. — an ISO9001, ISO14000, and OHSAS18001 certified manufacturer with over a decade of expertise in producing advanced trenchless rehabilitation equipment. Our PLC Controlled UV CIPP Liner Production Machine with 20kW UV Lamps is engineered to deliver high-speed output while maintaining exceptional liner quality. Designed for CIPP (Cured-in-Place Pipe) liner manufacturing, this machine combines precise PLC automation and powerful UV curing to streamline production and reduce cycle times.

This production line is built for efficiency and reliability. The 20kW UV lamps provide intense, uniform curing energy that accelerates the cross-linking of UV-curable resins, enabling faster line speeds without compromising mechanical properties. The PLC control system manages every stage — from liner impregnation to curing and cutting — minimizing human error and ensuring repeatable results. Whether you produce liners for sewer, water, or industrial pipelines, this machine adapts to a wide range of diameters and thicknesses.

Core Features & Technical Specifications

  • High-Power UV Curing System – Two 10kW UV lamps (total 20kW) with adjustable intensity and air cooling, ensuring deep and even curing for liners up to 15 mm thick.
  • PLC & Touch Screen Control – Intuitive HMI interface for setting speed, temperature, UV power, and alarm parameters. Real-time monitoring and data logging support quality control.
  • Continuous Production Capability – The machine supports non-stop liner manufacturing with automatic material feeding, resin impregnation, UV curing, and cutting sections.
  • Robust Steel Frame & Precision Rollers – Designed for long-term operation, the frame minimizes vibration, and the rollers ensure smooth liner transport without wrinkling.
  • Modular Design – Optional add-ons such as resin mixing tanks, felt slitting devices, and automatic winding units are available to suit your production scale.
  • Energy-Efficient Operation – The UV lamps are equipped with electronic ballasts that reduce power consumption by up to 15% compared to traditional systems, lowering your operating costs.
  • User Safety Features – Emergency stop, UV light shielding, and over-temperature protection are standard.

Sample Technical Parameters

Parameter Specification
UV Lamp Power 20 kW (2 × 10 kW)
Production Speed Up to 5 m/min (dependent on liner type)
Liner Diameter Range DN150 – DN1200
Liner Thickness Range 3 – 15 mm
Control System PLC + 7-inch touch screen
Machine Dimensions (L×W×H) 15,000 × 2,500 × 2,200 mm (approx.)
Installed Power ~45 kVA
Operating Voltage 380V/50Hz (customizable)

Why Choose Our UV CIPP Liner Production Machine?

  • Boost Your Output – The 20kW UV system reduces curing time by up to 40% compared to standard 12kW lamps, allowing you to produce more liners per shift.
  • Consistent Quality – PLC control ensures uniform resin impregnation and curing parameters, minimizing defects and rework.
  • Easy Operation – The touch screen interface provides step-by-step guidance, and automatic fault diagnosis helps operators quickly resolve issues.
  • Versatility – Quickly switch between liner sizes with adjustable roller spacing and lamp positioning, making it ideal for both stock production and custom orders.
  • Low Maintenance – All major components are sourced from reputable global brands, and the modular design simplifies spare part replacement.

Trust the Manufacturer Behind the Machine

Qingdao Yongke Machinery Co., Ltd. has been serving the pipeline rehabilitation industry since 2010. Our factory spans 10,000–30,000 m² and houses a dedicated team of 51–100 skilled professionals. With an annual export value of US$1–1.5 million, we ship to over 12 major markets including North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, and the Middle East. Every machine we produce undergoes rigorous quality checks under ISO9001, ISO14000, and OHSAS18001 certified processes. We are headquartered in Qingdao, Shandong — a major port city that ensures fast, cost-effective global shipping.

When you invest in our PLC Controlled UV CIPP Liner Production Machine, you are backed by a manufacturer that understands your production challenges. We provide comprehensive support: on-site installation supervision, operator training, remote technical assistance, and a one-year warranty on all machine components. Our after-sales team responds within 24 hours to any inquiry, ensuring your production remains uninterrupted.

Ready to upgrade your CIPP liner production? Contact us today for a customized quotation and discover how our high-speed UV curing technology can give your business a competitive edge. We welcome factory visits and trial runs to demonstrate the machine’s performance firsthand.

Frequently Asked Questions (FAQ)

Q1: What is the maximum production speed of this machine?
A: Under standard conditions with a 6 mm thick liner, the machine can achieve up to 5 m/min. Actual speed may vary depending on liner diameter, resin formulation, and ambient temperature. The PLC allows you to adjust speed and UV power to optimize curing.
Q2: Can the machine produce liners for pipes smaller than DN150?
A: Yes, the machine can be customized to handle smaller diameters down to DN100 upon request. Please provide your specific requirements during the inquiry.
Q3: What type of resin is compatible with your UV curing system?
A: Our UV lamps are designed for standard UV-curable polyester, vinyl ester, and epoxy resins. We recommend resins with a photoinitiator system that activates in the UVA range (320–400 nm). Contact our technical team for a compatibility test.
Q4: Does the machine come with a warranty and after-sales support?
A: Yes, we offer a one-year warranty covering manufacturing defects. Remote troubleshooting is available via phone/video, and our engineers can visit your site for installation and training (travel costs apply). Spare parts are in stock and can be shipped within 48 hours.
Q5: What is the power consumption during operation?
A: At full load, the machine consumes approximately 45 kVA. The UV lamps include energy-saving ballasts, and the standby mode reduces power usage when not producing. We recommend a dedicated power supply of 380V/50Hz with sufficient capacity.

Q6: How long does it take to change over between different liner sizes?
A: Changeover typically takes 30–60 minutes for one operator, as the roller positions and lamp height are adjustable via manual mechanisms. With optional quick-change tooling, this can be reduced to under 20 minutes.
Q7: Is operator training provided?
A: Absolutely. Our standard package includes 2–3 days of on-site training for your operators, covering machine setup, operation, maintenance, and troubleshooting. We also provide detailed manuals and video tutorials.
Q8: Can the machine be integrated into an existing production line?
A: Yes, the machine is designed with standard interfaces (e.g., input/output conveyors, resin supply connections, cutting station). Our engineers can help design a layout to fit your current facility. A site survey may be required.
Product Tags: UV CIPP Liner Production Machine , PLC Controlled UV Curing Machine , High Speed CIPP Liner Manufacturing Equipment

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Platinum Verified Supplier
1Yr
Verified Business License
Business Type
Manufacturer
Year Established
2010
Factory Size
10,000-30,000 square meters
Annual Export Value
US$1 Million - US$1.5 Million