PLC Controlled UV CIPP Liner Production Machine With 20kW UV Lamps for High Speed Output
Product Spotlights
Welcome to Qingdao Yongke Machinery Co., Ltd. — an ISO9001, ISO14000, and OHSAS18001 certified manufacturer with over a decade of expertise in producing advanced trenchless rehabilitation equipment. Our PLC Controlled UV CIPP Liner Production Machine with 20kW UV Lamps is engineered to deliver high-speed output while maintaining exceptional liner quality. Designed for CIPP (Cured-in-Place Pipe) liner manufacturing, this machine combines precise PLC automation and powerful UV curing to streamline production and reduce cycle times.
This production line is built for efficiency and reliability. The 20kW UV lamps provide intense, uniform curing energy that accelerates the cross-linking of UV-curable resins, enabling faster line speeds without compromising mechanical properties. The PLC control system manages every stage — from liner impregnation to curing and cutting — minimizing human error and ensuring repeatable results. Whether you produce liners for sewer, water, or industrial pipelines, this machine adapts to a wide range of diameters and thicknesses.
Core Features & Technical Specifications
- High-Power UV Curing System – Two 10kW UV lamps (total 20kW) with adjustable intensity and air cooling, ensuring deep and even curing for liners up to 15 mm thick.
- PLC & Touch Screen Control – Intuitive HMI interface for setting speed, temperature, UV power, and alarm parameters. Real-time monitoring and data logging support quality control.
- Continuous Production Capability – The machine supports non-stop liner manufacturing with automatic material feeding, resin impregnation, UV curing, and cutting sections.
- Robust Steel Frame & Precision Rollers – Designed for long-term operation, the frame minimizes vibration, and the rollers ensure smooth liner transport without wrinkling.
- Modular Design – Optional add-ons such as resin mixing tanks, felt slitting devices, and automatic winding units are available to suit your production scale.
- Energy-Efficient Operation – The UV lamps are equipped with electronic ballasts that reduce power consumption by up to 15% compared to traditional systems, lowering your operating costs.
- User Safety Features – Emergency stop, UV light shielding, and over-temperature protection are standard.
Sample Technical Parameters
| Parameter | Specification |
|---|---|
| UV Lamp Power | 20 kW (2 × 10 kW) |
| Production Speed | Up to 5 m/min (dependent on liner type) |
| Liner Diameter Range | DN150 – DN1200 |
| Liner Thickness Range | 3 – 15 mm |
| Control System | PLC + 7-inch touch screen |
| Machine Dimensions (L×W×H) | 15,000 × 2,500 × 2,200 mm (approx.) |
| Installed Power | ~45 kVA |
| Operating Voltage | 380V/50Hz (customizable) |
Why Choose Our UV CIPP Liner Production Machine?
- Boost Your Output – The 20kW UV system reduces curing time by up to 40% compared to standard 12kW lamps, allowing you to produce more liners per shift.
- Consistent Quality – PLC control ensures uniform resin impregnation and curing parameters, minimizing defects and rework.
- Easy Operation – The touch screen interface provides step-by-step guidance, and automatic fault diagnosis helps operators quickly resolve issues.
- Versatility – Quickly switch between liner sizes with adjustable roller spacing and lamp positioning, making it ideal for both stock production and custom orders.
- Low Maintenance – All major components are sourced from reputable global brands, and the modular design simplifies spare part replacement.
Trust the Manufacturer Behind the Machine
Qingdao Yongke Machinery Co., Ltd. has been serving the pipeline rehabilitation industry since 2010. Our factory spans 10,000–30,000 m² and houses a dedicated team of 51–100 skilled professionals. With an annual export value of US$1–1.5 million, we ship to over 12 major markets including North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, and the Middle East. Every machine we produce undergoes rigorous quality checks under ISO9001, ISO14000, and OHSAS18001 certified processes. We are headquartered in Qingdao, Shandong — a major port city that ensures fast, cost-effective global shipping.
When you invest in our PLC Controlled UV CIPP Liner Production Machine, you are backed by a manufacturer that understands your production challenges. We provide comprehensive support: on-site installation supervision, operator training, remote technical assistance, and a one-year warranty on all machine components. Our after-sales team responds within 24 hours to any inquiry, ensuring your production remains uninterrupted.
Ready to upgrade your CIPP liner production? Contact us today for a customized quotation and discover how our high-speed UV curing technology can give your business a competitive edge. We welcome factory visits and trial runs to demonstrate the machine’s performance firsthand.
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