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Help Center304 Stainless Steel UV CIPP Liner Manufacturing Machine, PLC Control, 5-60mm Thickness Range
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As a leading manufacturer from Qingdao Yongke Machinery Co., Ltd., we proudly present our 304 Stainless Steel UV CIPP Liner Manufacturing Machine with PLC Control — a core solution for modern trenchless pipe rehabilitation. Designed and built in our 10,000-30,000 sqm factory with over 14 years of expertise, this machine combines robust stainless steel construction with intelligent PLC automation to produce high-quality UV-cured CIPP liners in thicknesses from 5 mm to 60 mm. Whether you need liners for small-diameter residential pipes or large municipal pipelines, our equipment delivers consistent performance, minimal waste, and fast production cycles that boost your bottom line.
The machine is engineered for durability and precision. The 304 stainless steel frame ensures corrosion resistance and long service life, even in harsh industrial environments. The integrated PLC control system allows operators to easily set parameters for liner thickness, curing speed, temperature, and UV lamp intensity. This reduces human error and enhances repeatability — every liner meets tight specifications. With an annual export value exceeding USD 1 million and shipments to over 20 countries, our machine has earned trust in markets like North America, Europe, Southeast Asia, and Oceania.
Key Technical Specifications
| Parameter | Details |
|---|---|
| Frame Material | 304 Stainless Steel |
| Control System | PLC (Siemens/Mitsubishi brand optional) |
| Liner Thickness Range | 5 – 60 mm (adjustable) |
| Production Speed | Up to 2-5 m/min (depending on thickness) |
| UV Curing System | High-intensity mercury UV lamps (LED UV optional) |
| Heating Method | Electric hot air circulation + IR preheating |
| Power Supply | 380V/50Hz three-phase (or 220V/60Hz upon request) |
| Machine Dimensions | Customizable (typical length: 6-12 m) |
| Certifications | ISO9001, ISO14001, OHSAS18001 |
Product Features & Benefits
- Superior Corrosion Resistance: The entire machine frame and key components are made of 304 stainless steel, ensuring it withstands moisture, resin fumes, and abrasive environments without rusting — ideal for continuous production.
- Intelligent PLC Control: With a user-friendly touch screen interface, operators can pre-set recipes for different liner specifications. The PLC automatically adjusts temperature, UV intensity, and conveyor speed, minimizing material waste and ensuring consistent quality.
- Wide Thickness Flexibility: Support liner thicknesses from 5 mm to 60 mm, allowing you to produce liners for pipes ranging from DN100 to DN1200 or even larger. Quick-change tooling enables fast switching between thicknesses without lengthy downtime.
- Energy-Efficient UV Curing: The machine uses high-power UV lamps with adjustable intensity, reducing energy consumption while maintaining deep curing across thick liners. Optional LED UV system further cuts power usage by up to 40%.
- Safe & Ergonomic Design: Equipped with emergency stop buttons, overload protection, and guards. The feeding section is designed for easy access to resin impregnation and material handling, reducing operator fatigue.
- Low Maintenance: All moving parts sealed and lubricated automatically. The stainless steel surface is easy to clean, and the PLC system provides diagnostic alerts for preventive maintenance.
- Customizable Options: We offer customized lengths, additional pre-heating zones, and integration with downstream cutting/packaging lines. Our engineering team works closely with you to meet specific production requirements.
Why Choose Qingdao Yongke Machinery?
Established in 2010, Qingdao Yongke Machinery Co., Ltd. is a professional manufacturer with a factory covering 10,000–30,000 square meters and a dedicated team of 51–100 employees. We have exported over USD 1–1.5 million worth of machinery annually to more than 20 countries across North America, South America, Europe, Asia, Africa, and Oceania. Our products are certified under ISO9001, ISO14001, and OHSAS18001, reflecting our commitment to quality, environmental management, and occupational health safety.
We serve both small and large-scale pipe rehabilitation companies, providing tailored solutions backed by strong after-sales support — including installation guidance, remote troubleshooting, and spare parts supply. With years of experience in CIPP manufacturing machinery, we understand the unique challenges of liner production and continuously improve our designs based on customer feedback.
Thousands of buyers trust our 304 Stainless Steel UV CIPP Liner Manufacturing Machine for its reliability, precision, and long-term value. Contact us today for a consultation or to request a detailed quotation. Let our machine help you produce high-quality liners faster and more efficiently.
Frequently Asked Questions (FAQ)
-
Q: What is the maximum liner diameter this machine can produce?
A: The liner thickness range is 5–60 mm. The width of the liner (roll width) can be customized based on the pipe diameter up to typically 3 meters, allowing for pipes up to DN1200 or larger. Please provide your target pipe diameters for a precise recommendation. -
Q: What type of resin can be used with this machine?
A: The machine is compatible with standard UV-curable resins used in CIPP, such as polyester, vinyl ester, or epoxy resins impregnated with photoinitiators. We recommend consulting your resin supplier for optimal curing parameters. -
Q: Does the machine come with training and after-sales support?
A: Yes, we provide on-site commissioning, operator training (or remote video training), and 12-month warranty for major components. Our technical team is available via email/phone/video call for troubleshooting. -
Q: Can we produce both standard and custom liner thicknesses without changing parts?
A: The machine allows stepless adjustment of thickness within the 5–60 mm range without extensive mechanical changes. For very different thicknesses (e.g., 5 vs 60 mm), a simple adjustment of the calibration rollers and UV lamp position is sufficient. -
Q: What is the production speed for a typical 30 mm liner?
A: Production speed depends on liner thickness, curing intensity, and resin formulation. As a reference, for a 30 mm thick liner, the machine can run at approximately 1.5–2 m/min. Thinner liners can be faster. -
Q: Is the machine suitable for continuous operation 24/7?
A: Yes, the machine is built for heavy-duty industrial use. The 304 stainless steel structure, high-quality motors, and PLC monitoring system allow reliable continuous operation with proper maintenance. -
Q: What are the power requirements for the machine?
A: Standard power is 380V/50Hz three-phase, but it can be reconfigured for 220V/60Hz upon request. Total power consumption varies from 15 kW to 30 kW depending on the number of UV lamps and heating zones. -
Q: How long does the UV lamp last? Are replacements easily available?
A: UV lamp lifespan averages 800–1200 hours. We stock spare lamps and can ship them quickly. Alternatively, LED UV modules (optional) last over 20,000 hours with lower maintenance.
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