UV CIPP Liner Fabrication Machine With Digital Temperature Control, 10m/min Accurate Feeding
Product Spotlights
Welcome to Qingdao Yongke Machinery Co., Ltd. – a trusted manufacturer since 2010 specializing in advanced UV CIPP liner fabrication machines. Our UV CIPP Liner Fabrication Machine with Digital Temperature Control and 10m/min Accurate Feeding is engineered to deliver high-efficiency, precision production for cured-in-place pipe liners. With over a decade of expertise and a factory spanning 10,000–30,000 square meters, we ensure every machine meets rigorous quality standards. This model integrates digital temperature management and continuous feeding at 10 meters per minute, enhancing your production throughput while maintaining consistent liner quality.
Key Features & Benefits:
- Digital Temperature Control: The advanced PID controller maintains precise heating profiles (accuracy ±1°C) for optimal UV curing. This ensures uniform resin crosslinking, reducing defects and extending liner service life.
- 10m/min Accurate Feeding System: Servo-driven feeding mechanism with encoder feedback guarantees stable liner advancement at tunable speeds (1–10 m/min). The system minimizes material waste and maintains consistent layer thickness.
- UV Curing Module: High-power UV lamps (optional mercury or LED) with adjustable intensity and wavelength (365–395 nm) allow fast curing of various resin formulations. Cooling fans protect lamp life and ensure safe operation.
- User-Friendly HMI: Touch screen interface displays real-time parameters (temperature, speed, UV intensity). Operators can store up to 50 recipe presets for quick changeovers between liner types.
- Robust Construction: Frame made of stainless steel and aluminum alloy, corrosion-resistant and easy to clean. The machine is designed for 24/7 continuous operation in demanding industrial environments.
- Safety Features: Emergency stop, UV shield interlock, over-temperature alarm, and CE-compliant electrical enclosure (CE certification optional).
| Parameter | Specification |
| Max Liner Width | 500 mm (customizable up to 1200 mm) |
| Liner Thickness Range | 2–12 mm |
| Heating Power | 20 kW (electric) + 4 kW UV |
| Control Accuracy | Temperature ±1°C, Speed ±0.1 m/min |
| Operating Temperature | 0–40°C |
Why Choose Qingdao Yongke Machinery?
- Reliable Quality: Our machines are manufactured under ISO9001, ISO14000, and OHSAS18001 certified management systems. Every unit undergoes strict testing before shipment.
- Global Reach: With annual exports exceeding US$1 million, we serve markets across North America, South America, Europe, Southeast Asia, Africa, and Oceania. Our machines are trusted by leading pipe rehabilitation companies.
- Technical Support: We provide comprehensive after-sales service including commissioning, training, and 24/7 remote assistance. Our team of 51-100 experienced staff ensures prompt responses.
- Customization: We tailor machines to your specific liner dimensions, UV lamp type, and voltage requirements (optional). Contact our engineers for a personalized solution.
Frequently Asked Questions
-
Q: What type of resin can this machine process?
A: It is compatible with most UV-curable polyester, vinyl ester, and epoxy resins. Please confirm your resin viscosity and curing kinetics for optimal setup. -
Q: Does the machine support continuous lamination of multiple layers?
A: Yes, the feeding system can sequentially apply reinforcement layers (e.g., fiberglass) and resin. The digital control ensures each layer is properly cured. -
Q: What is the typical power consumption?
A: With 20 kW heating and 4 kW UV, total consumption is around 24 kW at maximum output. Energy-saving modes are available for partial loads. -
Q: How long does it take to train operators?
A: The intuitive touch screen interface reduces training time to 1–2 days. We also provide detailed manuals and on-site training upon request. -
Q: Can the machine produce liners for non-circular pipes?
A: Yes, with a customizable forming section, it can produce flat sheets or profiles for oval, rectangular, or custom shapes. Consult our engineer for modifications. -
Q: What certifications do your machines carry?
A: Our factory is ISO9001, ISO14000, and OHSAS18001 certified. Optional CE certification is available for export to European markets. -
Q: What is the warranty period?
A: Standard warranty is 12 months from shipment. Extended warranty plans are available at additional cost. -
Q: Do you provide spare parts?
A: Yes, we keep a stock of common spare parts (UV lamps, heaters, sensors) and can ship them worldwide within 48 hours.
Ready to upgrade your UV CIPP liner production? Our digital temperature control and 10m/min accurate feeding machine delivers unmatched consistency and efficiency. Backed by a decade of manufacturing excellence and a dedicated team, we are your reliable partner. Contact us today for a competitive quotation or technical consultation. Let us help you achieve higher productivity with premium quality.
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