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Help CenterStandard Compliant Industrial Wastewater Treatment Unit for Textile Dyeing Effluent, Full Technical Training Included
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As a leading manufacturer with over 8 years of experience, Qingdao Conqinphi Environmental Technology Group Co., Ltd. proudly presents our Standard Compliant Industrial Wastewater Treatment Unit for Textile Dyeing Effluent. This integrated system is designed to meet stringent discharge standards while offering exceptional reliability and cost-effectiveness. Our factory, spanning 10,000–30,000 square meters, utilizes advanced production techniques to ensure every unit delivers consistent performance. We understand the complexities of textile dyeing wastewater, which often contains high levels of COD, BOD, color, and suspended solids, and our solution is engineered to tackle these challenges head-on. With full technical training included, we empower your team to operate and maintain the system with confidence.
This unit is the result of years of research and field experience, combining physical, chemical, and biological treatment processes into a compact, modular design. It is fully compliant with international environmental standards, making it suitable for textile mills seeking to reduce their environmental footprint and meet regulatory requirements. Whether you are upgrading an existing facility or building a new plant, our system offers a turnkey solution with minimal civil works required.
Key Features & Technical Specifications
- Multi-stage Treatment Process: Includes screening, equalization, coagulation/flocculation, dissolved air flotation (DAF), biological treatment (aerobic/anaerobic), and tertiary filtration to achieve high removal rates of pollutants.
- Standard Compliance: Designed to meet local discharge standards (e.g., GB 4287-2012 for textile dyeing) and can be customized to comply with specific regional regulations.
- Energy-efficient Operation: Low power consumption components and optimized hydraulic design reduce operating costs by up to 20% compared to conventional systems.
- Automated Control: PLC-based control system with HMI touch screen allows for easy monitoring and adjustment of parameters such as pH, flow rate, and chemical dosing.
- Compact Footprint: Modular construction saves space; typical installation area is approximately 50–200 m² depending on capacity.
- Durable Construction: Main components are made of corrosion-resistant materials (carbon steel with epoxy coating or stainless steel) to withstand harsh chemical environments.
- Complete Technical Training: Our experienced engineers provide on-site or remote training covering operation, maintenance, troubleshooting, and safety procedures.
| Parameter | Specification |
|---|---|
| Treatment Capacity | 10 – 500 m³/day (customizable) |
| Inlet COD Range | 800 – 3000 mg/L |
| Outlet COD (after treatment) | ≤ 80 mg/L (adjustable) |
| Color Removal Rate | ≥ 95% |
| Total Suspended Solids (TSS) Removal | ≥ 98% |
| Power Consumption | 0.5 – 1.2 kWh/m³ |
| Operating Temperature | 10 – 40°C |
| Dimensions (L×W×H) | Varies by capacity; typical 8m×3m×3m for 100 m³/day |
Beyond the technical specs, what sets this unit apart is its proven performance in real-world textile dyeing operations. The system effectively handles variable flow rates and pollutant loads, which are common in batch dyeing processes. The integrated chemical dosing system automatically adjusts to maintain optimal coagulation and flocculation, reducing chemical waste and ensuring consistent effluent quality. Moreover, the biological stage uses specially acclimated microorganisms that can degrade even the most stubborn dyes and auxiliaries.
Our commitment to quality and reliability is backed by the certifications we hold, including ISO9001, ISO14000, OHSAS18001, and others. With an annual export value of US$10 million to US$50 million, we have supplied equipment to over 50 countries across North America, South America, Europe, Asia, Africa, and Oceania. Our team of 201–300 skilled professionals, including engineers and technicians, ensures that every unit is manufactured to the highest standards. We also offer comprehensive after-sales support, including spare parts supply, remote diagnostics, and annual maintenance contracts.
Choose our Standard Compliant Industrial Wastewater Treatment Unit and gain a reliable partner in environmental compliance. With full technical training, you can start operating immediately after installation. Contact us today to discuss your specific requirements and receive a customized proposal. We are confident that our solution will help you achieve sustainable production while reducing your water treatment costs.
Frequently Asked Questions
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Q: What is the typical installation time for this unit?
A: Installation typically takes 2–4 weeks depending on site conditions and capacity. Our team provides on-site supervision to ensure proper setup. -
Q: Can the system handle high-temperature dyeing effluent?
A: Yes, but we recommend a cooling step if the effluent temperature exceeds 40°C. Our system includes an optional heat exchanger to cool the stream before biological treatment. -
Q: What kind of maintenance is required?
A: Routine maintenance includes daily checks on chemical levels, pump operation, and sludge removal. We provide a detailed maintenance manual and on-site training covers all procedures. -
Q: Is the unit suitable for small-scale textile factories?
A: Absolutely. We offer capacities from 10 m³/day upwards, making it ideal for small to medium-sized enterprises. The modular design allows for easy expansion later. -
Q: Do you provide spare parts locally?
A: We maintain a global network of spare parts distributors. For major markets, we have local warehouses to ensure quick delivery. -
Q: How do you ensure the system complies with local regulations?
A: We customize the design based on your target effluent standards. Our team reviews your local regulations and adjusts the treatment process accordingly. -
Q: What is included in the technical training?
A: Training covers system operation, troubleshooting, safety protocols, and basic maintenance. It can be delivered on-site or via remote sessions, and includes documentation and video guides. -
Q: Can the system be integrated with existing treatment facilities?
A: Yes, our unit can be retrofitted as an upgrade for existing primary or secondary treatment stages. We conduct a site survey to ensure seamless integration.
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