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Compact MVR Falling Film Evaporator for Pharmaceutical and Food Grade Applications
Product Spotlights
Energy-efficient MVR falling film evaporator designed for pharmaceutical and food-grade applications. Features compact, modular construction with 316L stainless steel for compliance. PLC automation ensures gentle, consistent processing of heat-sensitive materials, significantly reducing operational costs. Customizable to specific capacity and process requirements.
US$ 42600 - 58000
MOQ: 1 Combo
Key Specifications
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Evaporator Type:
Mechanical Vapor Recompression (MVR) Falling Film
Application Grade:
Pharmaceutical and Food Grade
Design Configuration:
Compact, Modular
Payment & Shipping
Payment Methods:
Port of Shipment:
Qingdao
Delivery Detail:
98 days
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Evaporator Type
Mechanical Vapor Recompression (MVR) Falling Film
Application Grade
Pharmaceutical and Food Grade
Design Configuration
Compact, Modular
Material of Construction
316L Stainless Steel / Customizable
Heat Transfer Surface
Available upon request
Evaporation Capacity
Customizable
Control System
PLC-based Automated Control
Energy Efficiency Feature
MVR Heat Recovery System
Installation Footprint
Compact, Space-saving Design
Compliance Standards
cGMP, FDA, HACCP, ISO 9001
As a leading manufacturer with over eight years of expertise in environmental and process technology, Qingdao Conqinphi Environmental Technology Group is proud to introduce our Compact MVR Falling Film Evaporator. Engineered specifically for the stringent requirements of pharmaceutical and food-grade applications, this system represents a significant advancement in efficient liquid concentration and solvent recovery. Our state-of-the-art manufacturing facility, spanning over 10,000 square meters, ensures precise engineering and quality control for every unit. Designed with a focus on maximizing energy efficiency and minimizing operational footprint, this evaporator is an ideal solution for processors seeking to enhance productivity while adhering to the highest industry standards.
Core Product Features & Technical Advantages:
- Advanced MVR Technology: The heart of the system is its Mechanical Vapor Recompression unit, which recycles latent heat from the evaporated vapor. This dramatically reduces steam consumption compared to traditional multi-effect evaporators, leading to substantial energy savings—often by 60% to 90%.
- Falling Film Evaporation Principle: The product flows as a thin film down the inside of heated tubes, ensuring gentle and uniform heating. This is critical for heat-sensitive products common in pharmaceuticals and food (like fruit juices, dairy concentrates, or enzyme solutions), as it minimizes thermal degradation and preserves product quality, flavor, and active ingredients.
- Compact & Modular Design: Engineered for space optimization, the system's integrated and modular construction simplifies installation, reduces factory floor requirements, and allows for easier future expansion or relocation.
- Pharmaceutical & Food-Grade Compliance: Constructed primarily from high-polish 316L stainless steel, the system is designed for easy cleaning and sterilization (CIP/SIP capabilities are available). The design philosophy adheres to principles supporting compliance with cGMP, FDA, and HACCP standards.
- Intelligent Automation: A centralized PLC control system manages all critical parameters—temperature, pressure, flow rate, and concentration density. This ensures consistent product output, reduces manual intervention, and provides comprehensive data logging for batch traceability.
- High Concentration Ratio & Flexibility: Capable of achieving high dry solid concentrations, the system is versatile for a wide range of feed materials. Design parameters such as heat transfer area and compressor capacity are customizable to match specific process requirements and desired capacities.
Technical Specifications Overview:
| Parameter | Description / Typical Range |
| Evaporator Type | Mechanical Vapor Recompression (MVR) Falling Film |
| Primary Construction Material | 316L Stainless Steel (Food/Pharma Grade) |
| Heat Transfer Surface | Customizable based on capacity requirement |
| Control System | PLC with Touchscreen HMI, Automated Operation |
| Key Features | CIP System, Thermal Insulation, Vapor Compressor |
| Typical Applications | Concentration of Pharma Intermediates, Fruit Juices, Dairy, Wastewater |
Benefits for Your Operation:
- Significant Operational Cost Reduction: The MVR technology drastically cuts energy costs, offering a rapid return on investment.
- Enhanced Product Quality: Gentle falling film evaporation protects sensitive components, resulting in a superior final product.
- Reliable and Consistent Performance: Automated controls ensure repeatable results batch after batch, reducing variability and waste.
- Scalable and Future-Proof Solution: The modular design allows for capacity upgrades, adapting to your growing business needs.
- Strong Compliance Foundation: The design and materials facilitate validation processes required in regulated industries.
Backed by our established track record of exporting to global markets including North America, Europe, and Southeast Asia, and supported by a robust quality management system certified to ISO 9001 among others, you can trust in the reliability and performance of our equipment. Our team of over 200 professionals is dedicated to providing comprehensive support, from initial design consultation to installation guidance. Choose Qingdao Conqinphi's Compact MVR Falling Film Evaporator to modernize your concentration process, achieve stringent quality targets, and realize substantial savings. Contact us today to discuss your specific application and receive a tailored proposal.
Frequently Asked Questions (FAQ):
-
Q: What is the main advantage of MVR over a traditional multi-effect evaporator?
A: The primary advantage is vastly superior energy efficiency. An MVR system uses a compressor to recycle vapor, reusing its latent heat, which reduces external steam demand by up to 90%. This leads to much lower operating costs. -
Q: Is this evaporator suitable for highly viscous products?
A: The falling film design is optimal for low to medium viscosity fluids. For highly viscous products, alternative designs like forced circulation may be recommended. We can advise on the best configuration during the consultation phase. -
Q: Can the system be designed for Clean-in-Place (CIP) and Sterilize-in-Place (SIP)?
A: Yes. CIP/SIP capabilities are a standard design consideration for pharmaceutical and high-grade food applications. We integrate spray balls, appropriate valves, and piping to support fully automated cleaning and sterilization cycles. -
Q: What is the typical lead time for a custom-configured unit?
A: Lead time depends on the complexity and capacity of the system. Generally, it ranges from 16 to 24 weeks from order confirmation to shipment. A detailed schedule is provided with the formal quotation. -
Q: Do you provide automation and control system integration?
A: Absolutely. We deliver a fully integrated system with a PLC-based control panel, human-machine interface (HMI), and necessary instrumentation. We can also interface with your existing plant control systems. -
Q: What kind of after-sales support is available?
A: Our support includes detailed installation manuals, startup supervision by our engineers, operator training, and a comprehensive warranty. We also provide remote support and a stock of commonly required spare parts. -
Q: How does the "compact" design impact performance or maintenance?
A: The compact design optimizes the layout without compromising performance. It often improves accessibility for maintenance by grouping components logically. The modular construction also allows sections to be accessed or serviced independently. -
Q: Can you handle the entire project, from design to installation?
A: Yes, we offer turnkey solutions. Our services encompass process design, equipment manufacturing, factory testing, installation supervision, commissioning, and training, providing a single point of responsibility.
Send Inquiry to This Supplier
Miss scarlet
Sales
1Yr
Qingdao, Shandong, China
1Yr
Business Type
Manufacturer
Year Established
2015
Factory Size
10,000-30,000 square meters
Annual Export Value
US$10 Million - US$50 Million
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