304 Stainless Steel MVR Forced Circulation Evaporator With PLC Control
Product Spotlights
Qingdao Conqinphi Environmental Technology Group Co., Ltd. takes pride in presenting our advanced 304 Stainless Steel MVR Forced Circulation Evaporator with PLC Control. As a manufacturer established in 2015 with a factory size of 10,000-30,000 square meters and an annual export value exceeding US$10 million, we combine cutting-edge engineering with robust manufacturing capabilities. Our evaporator is designed for high-efficiency concentration and wastewater treatment, leveraging Mechanical Vapor Recompression (MVR) technology to significantly reduce energy consumption. The forced circulation design ensures superior heat transfer and minimal fouling, making it ideal for industries requiring reliable, low-maintenance evaporation solutions. With a dedicated team of 201-300 employees and multiple certifications including ISO9001 and ISO14000, we deliver quality you can trust.
Key Features & Technical Specifications
- Material: Constructed from premium 304 Stainless Steel, ensuring excellent corrosion resistance and longevity (optional 316L upgrade upon request).
- MVR Technology: Integrated Mechanical Vapor Recompression system recovers latent heat, achieving up to 60-80% energy savings compared to traditional evaporators.
- Forced Circulation Design: High flow rate circulation prevents scaling and fouling, suitable for high-viscosity or crystallizing solutions.
- PLC Control: Full Programmable Logic Controller system provides automatic monitoring of temperature, pressure, flow rate, and liquid level. Touch screen interface for simple operation and data logging.
- Customizable Capacity: Evaporation rates from 500 kg/h to 50,000 kg/h or more, tailored to your specific process requirements.
- Compact Footprint: Modular design saves floor space and allows easy integration into existing production lines.
- Low Maintenance: Self-cleaning function (optional) and durable components reduce downtime.
| Parameter | Details |
|---|---|
| Material of Construction | 304 Stainless Steel (SS316L optional) |
| Evaporation Type | MVR Forced Circulation |
| Control System | PLC with HMI Touch Screen (Siemens/Allen-Bradley or equivalent) |
| Compressor Type | Centrifugal / Roots (energy-efficient) |
| Operating Temperature | 60-100°C (customizable range) |
| Power Supply | 380V/50Hz, 415V/60Hz, or as per client requirement |
| Certifications | ISO9001, ISO14000, OHSAS18001, others available |
Customer Benefits
- Reduce Operating Costs: With MVR technology, electricity consumption is 1/3 to 1/5 of traditional multi-effect evaporators. Steam consumption is nearly eliminated.
- Improve Product Quality: Gentle evaporation at low temperatures preserves heat-sensitive components and reduces product degradation.
- Easy Operation: The PLC system automates start-up, shutdown, and fault diagnostics, requiring minimal operator intervention.
- Environmentally Friendly: Closed-loop design reduces volatile emissions and wastewater discharge, meeting strict environmental regulations.
- Versatile Applications: Suitable for brine concentration, zero liquid discharge (ZLD) systems, chemical recovery, dairy and juice concentration, and more.
As a trusted manufacturer based in Qingdao, China, we have served clients across North America, South America, Europe, Southeast Asia, Africa, and Oceania. With an annual export value exceeding US$10 million and a factory spanning over 10,000 square meters, we maintain strict quality control from raw material sourcing to final assembly. Our evaporators are backed by multiple certifications including ISO9001, ISO14000, SA8000, OHSAS18001, and others, ensuring compliance with international standards. We offer comprehensive after-sales support, including installation guidance, commissioning, and spare parts supply. Contact us today to discuss your evaporation requirements and receive a customized solution that maximizes your production efficiency.
Frequently Asked Questions
A: Forced circulation maintains high flow velocity across the heat exchanger, preventing fouling and scaling even with high-viscosity or crystallizing liquids. It is ideal for challenging solutions like brine, sodium sulfate, or organic solvents.
A: The standard model uses 304 stainless steel, which resists many chemicals. For highly corrosive media (e.g., chlorides, acids), we offer 316L stainless steel or other alloy options upon request.
A: Depending on your local electricity cost and operating hours, many customers achieve payback within 1-2 years due to up to 80% reduction in energy consumption compared to traditional evaporators.
A: Yes, our PLC can be equipped with Ethernet or IoT modules for remote data access and control. Please specify your requirements during ordering.
A: Routine inspection of seals, bearings, and compressor oil is recommended. The self-cleaning option (optional) further reduces manual cleaning frequency. We provide a detailed maintenance manual with every unit.
A: Yes, we offer on-site installation supervision and commissioning support. Our engineers can travel to your facility, or we provide detailed documentation for local installation.
A: We accept one unit for custom orders. For standard models, MOQ may be flexible. Contact our sales team for details.
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