Double-effect MVR Evaporator System With Mill Test Report and 1-Year Warranty
Product Spotlights
As a leading manufacturer with nearly a decade of expertise, Qingdao Conqinphi Environmental Technology Group is proud to introduce our advanced Double-effect MVR Evaporator System. Designed for industries demanding high-efficiency concentration and wastewater treatment, this system represents our commitment to providing robust, energy-saving, and reliable evaporation solutions. Each unit is backed by comprehensive documentation, including a Mill Test Report for material traceability, and is protected by a solid 1-Year Warranty, ensuring your investment is secure and performance is guaranteed from day one.
Our Double-effect MVR Evaporator is engineered to maximize energy recovery and minimize operational costs. By integrating two evaporation effects with a Mechanical Vapor Recompressor, the system achieves superior thermal efficiency compared to traditional single-effect or thermal evaporators. The core principle involves compressing the vapor generated from the first effect and reusing it as the heating medium for the second effect, dramatically reducing steam and cooling water consumption.
Key Technical Features & Advantages:
- Dual-Effect Design: Enhances heat utilization, significantly lowering specific energy consumption (SEC).
- Mechanical Vapor Recompression (MVR): The heart of the system. A high-efficiency centrifugal compressor recycles latent heat, making the process largely self-sufficient in terms of thermal energy after initial start-up.
- Premium Material Construction: Critical components are constructed from corrosion-resistant stainless steel (such as 304 or 316L), ensuring longevity when handling aggressive or food-grade fluids.
- Fully Automated Control: Equipped with a user-friendly PLC-based control panel for automatic operation, parameter monitoring, alarm systems, and data logging, reducing manual intervention and improving process consistency.
- Compact & Modular Design: Engineered for easier installation and integration into existing plant layouts, saving valuable floor space.
- Versatile Application: Ideally suited for concentrating fruit juices, dairy products, chemical solutions, and treating high-salinity industrial wastewater to achieve zero liquid discharge (ZLD) goals.
Detailed Technical Specifications Table:
| Parameter | Specification / Description |
|---|---|
| Evaporation Type | Double-effect with Mechanical Vapor Recompression (MVR) |
| Standard Construction Material | Stainless Steel 304/316L (Customizable) |
| Heat Exchange Surface Area | Customized based on capacity requirement |
| Compressor Type | Centrifugal Turbo Compressor (Energy Efficient) |
| Control System | PLC with Touch Screen HMI (Optional SCADA integration) |
| Energy Consumption | Low, primarily electrical for compressor drive |
| Included Documentation | Mill Test Report (MTR), P&ID, Operation Manual |
| Warranty | Comprehensive 1-Year Warranty on parts and workmanship |
Benefits for Your Operation:
- Substantial Operational Cost Savings: Drastically reduces steam and cooling water needs, leading to lower utility bills.
- Environmental Compliance: Enables effective wastewater volume reduction and resource recovery, aiding in meeting environmental regulations.
- High Product Quality: Gentle evaporation under controlled conditions helps preserve heat-sensitive product qualities in food and pharma applications.
- Reduced Carbon Footprint: Lower energy consumption directly translates to decreased greenhouse gas emissions.
- Enhanced Process Reliability: Automated controls and robust design minimize downtime and ensure consistent output.
Trust in the proven capability of Qingdao Conqinphi Environmental Technology Group. Operating from a 10,000-30,000 square meter manufacturing facility with a workforce of 201-300 skilled professionals, we have established ourselves as a reliable partner for global clients across North America, South America, Europe, Asia, Africa, and Oceania. Our adherence to stringent ISO9001, ISO14001, and OHSAS18001 management systems underpins every evaporator we produce. Combined with an annual export value of US$10-50 Million, this demonstrates our scale, reliability, and international market acceptance. Choosing our Double-effect MVR Evaporator System means investing in a high-performance, cost-effective solution backed by strong corporate credentials and dedicated after-sales support. Contact us today to discuss how this system can be tailored to optimize your specific process.
Frequently Asked Questions (FAQ)
-
Q: What is the primary advantage of a double-effect MVR system over a single-effect one?
A: The double-effect design allows for heat to be used twice within the process. Vapor from the first effect is compressed and becomes the heating source for the second effect. This cascading use of energy results in significantly higher thermal efficiency and lower operating costs compared to a single-effect system. -
Q: What does the included Mill Test Report cover?
A: The Mill Test Report (MTR) is a certified document from the material manufacturer. It provides traceability for the stainless steel used in critical components, detailing its chemical composition, mechanical properties, and heat treatment, ensuring it meets the specified grade standards for your application. -
Q: Is this system suitable for my high-fouling or scaling feed solution?
A: Yes, the design can be adapted. We offer options such as forced circulation evaporators, anti-scaling surface treatments, or integrated CIP (Clean-in-Place) systems to manage challenging feeds. The specific configuration would be determined during the project engineering phase based on your feed analysis. -
Q: What is the typical lead time for such a system?
A: Lead time varies depending on the capacity, customization level, and current production schedule. Generally, for standard configured systems, it ranges from 16 to 24 weeks from order confirmation. A more precise timeline will be provided upon receipt of your detailed requirements. -
Q: Does the 1-year warranty include on-site service?
A: The warranty covers defects in materials and workmanship. It typically includes the repair or replacement of faulty parts. On-site service or technician dispatch may be arranged as part of the warranty support, though terms can be detailed in the commercial contract. Remote diagnostic support is also available. -
Q: Can you assist with the installation and commissioning?
A: Absolutely. We provide comprehensive technical support, including detailed installation manuals, P&IDs, and foundation drawings. We can also supply supervision services for installation and commissioning by our experienced engineers to ensure optimal system start-up and performance. -
Q: How do we determine the right capacity and configuration for our needs?
A: Our engineering team will work closely with you. We require information such as feed flow rate, inlet/desired outlet concentration, temperature, composition, and operating hours. With this data, we perform process simulations and design calculations to propose the most suitable and economical system configuration. -
Q: What kind of after-sales support do you offer?
A: Our support extends beyond the warranty period. We offer spare parts supply, operational troubleshooting via phone/email, software updates for the control system, and optional maintenance contracts. Our goal is to ensure the long-term, efficient operation of your equipment.
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