Contact Platform Support
Help CenterPVC Pipe Extrusion Line Industrial Plastic Conduit Manufacturing Equipment
Product Spotlights
Related Products
-
PVC Pipe Extrusion Line for Water Supply and Drainage Pipe ProductionNegotiableMOQ: 1 Piece -
Automatic Plastic Pipe Production Line With PLC Control for PVC Pipe ManufacturingNegotiableMOQ: 1 Piece
-
Double Wall Corrugated Pipe Extrusion Line for Drainage Sewer Pipe ProductionNegotiableMOQ: 1 Piece
-
Plastic Pipe Coiling Machine for Flexible PEX and PPR Tubing ApplicationsNegotiableMOQ: 1 Piece
-
HDPE Pipe Extrusion Line for Water Supply Drainage Pipe ManufacturingNegotiableMOQ: 1 Piece
As a professional manufacturer with over a decade of experience, Qingdao Yongke Machinery Co., Ltd. specializes in providing robust and efficient PVC Pipe Extrusion Lines. Our industrial-grade equipment is engineered to meet the demanding production needs of plastic conduit manufacturers worldwide, ensuring consistent output of high-quality PVC pipes for various applications. Built within our expansive 10,000-30,000 square meter facility, this line represents our commitment to delivering reliable machinery that enhances your manufacturing capabilities and operational efficiency.
This comprehensive production line integrates advanced extrusion technology with precise control systems to transform PVC resin into finished pipes with excellent dimensional accuracy and mechanical properties. It is designed for continuous, stable operation, making it a cornerstone investment for businesses aiming to scale their production of electrical conduits, water supply pipes, drainage systems, and other plastic tubular products.
Core Product Features & Technical Advantages:
High-Efficiency Extruder: The heart of the line features a parallel twin-screw extruder with a optimized screw and barrel design. This ensures thorough plastification, uniform melting, and stable extrusion of the PVC compound, which is critical for achieving consistent pipe wall thickness and superior physical properties.
Precision Vacuum Calibration & Cooling: Equipped with a multi-stage vacuum calibration tank and a highly efficient water spray cooling system. This combination precisely shapes the molten pipe to the required diameter and wall thickness while rapidly cooling it to "freeze" the dimensions, resulting in pipes with excellent roundness and surface finish.
Intelligent Control System: The entire line is governed by a centralized PLC-based control system with a user-friendly touchscreen HMI. Operators can monitor and adjust key parameters—such as temperature profiles, haul-off speed, and cutting length—in real-time, ensuring process stability and repeatability.
Robust Haul-Off & Cutting Unit: A heavy-duty caterpillar haul-off unit provides powerful, slip-free traction to pull the pipe steadily from the extruder. It is paired with a precision traveling cutter or saw that delivers clean, burr-free cuts at programmable lengths, minimizing material waste.
Energy & Material Optimization: The line incorporates AC frequency conversion drives on major motors, significantly reducing energy consumption. Its stable extrusion process also minimizes raw material waste, contributing to lower overall production costs.
Detailed Technical Specifications:
| Parameter | Specification / Description |
| Suitable Raw Material | PVC resin (various grades for pressure/non-pressure pipes) |
| Pipe Outer Diameter Range | Typically 16mm - 630mm (customizable based on die head) |
| Extruder Model | Parallel twin-screw extruder (size optional: e.g., SJZ-65/132) |
| Drive Power | AC motor with frequency converter |
| Heating Zones | Multiple independent zones with PID temperature control |
| Cooling Tank Length | Multi-section design, total length customizable (e.g., 6m, 8m) |
| Haul-off Speed | Variable, typically 0.2 - 6 m/min |
| Cutting Method | Programmable traveling cutter or saw |
| Control System | PLC with touchscreen interface |
| Production Capacity (Approx.) | Up to 600 kg/hour (dependent on pipe size and formulation) |
Benefits for Your Business:
Enhanced Productivity: Achieve continuous, high-speed production with minimal downtime, maximizing your output and meeting large-volume orders.
Consistent Product Quality: Produce PVC pipes with uniform dimensions, smooth surfaces, and reliable mechanical strength batch after batch, strengthening your market reputation.
Operational Cost Savings: Benefit from energy-efficient drives and a stable process that reduces scrap rates, directly improving your profit margins.
Production Flexibility: The line can be configured for different pipe diameters and wall thicknesses, allowing you to diversify your product range without major reinvestment.
Ease of Operation & Maintenance: The automated control system simplifies operation, while the robust construction ensures durability and easy access for routine maintenance.
Frequently Asked Questions (FAQ):
Q: What is the typical lead time for this extrusion line?
A: For standard configurations, the lead time is generally 60-90 days after order confirmation, depending on the current production schedule and specific customization requirements.Q: Can this line produce pipes for both pressure and non-pressure applications?
A: Yes, the line is versatile. By adjusting the screw design, die head, and processing parameters, it can efficiently produce pipes suitable for pressure applications (like water supply) and non-pressure applications (like drainage and electrical conduits).Q: Do you provide installation and commissioning services?
A: Yes, we offer professional installation guidance, commissioning, and operator training services. Our engineers can travel to your site to ensure the line is set up correctly and runs optimally. This service is typically quoted separately.Q: What kind of after-sales support do you offer?
A: We provide comprehensive after-sales support, including a standard warranty on machinery, readily available spare parts, and remote technical assistance. Our team is committed to helping you maintain peak production performance.Q: Is the control system easy for new operators to learn?
A: Absolutely. The control system features an intuitive touchscreen interface with pre-set recipes and clear parameter displays. We also include detailed operation manuals and on-site training to ensure your team can operate the line confidently.Q: Can the line be customized for a specific pipe diameter outside your standard range?
A: Yes, customization is a key strength. We can engineer and manufacture the appropriate extruder screw, die head, calibration sleeves, and haul-off belts to match your specific target pipe dimensions.Q: What is the power requirement for this production line?
A: The total connected power depends on the specific configuration (extruder size, number of haul-off tracks, etc.). Typical requirements range from 150 kW to 300 kW for a complete line. We will provide detailed power specifications during the quotation process.Q: How do you ensure the quality and durability of your machinery?
A> Our manufacturing processes are governed by ISO9001 quality management standards. We use high-grade materials for critical components, conduct rigorous factory testing before shipment, and have a proven track record, with our equipment successfully exported to diverse markets worldwide.
Backed by our established manufacturing expertise since 2010 and a robust operational framework certified under ISO9001, ISO14000, and OHSAS18001 standards, this PVC Pipe Extrusion Line is built to deliver lasting value. Our machinery has gained the trust of clients across North America, South America, Europe, Asia, Africa, and Oceania, supported by an annual export value exceeding one million USD. This global acceptance underscores the reliability and performance of our equipment.
Investing in this line means acquiring more than just machinery; it's a partnership with a dedicated manufacturer committed to your production success. We invite you to contact us to discuss your specific requirements, request a detailed quotation, or arrange a visit to our Qingdao facility to witness the equipment in action. Let us help you build a more efficient and profitable plastic conduit manufacturing operation.
Send Inquiry to This Supplier
You May Also Like
-
HDPE Double Wall Corrugated Pipe Extrusion Line Complete Sewer Pipe Production Line ManufacturerNegotiableMOQ: 1 Piece
-
Automatic Corrugated Pipe Extrusion Line With Vacuum Calibration TankNegotiableMOQ: 1 Piece
-
HDPE PP Single Wall Corrugated Pipe Extrusion Line Small Caliber Electric Wire Protection Tube MachineNegotiableMOQ: 1 Piece
-
304 Stainless Steel Corrugated Pipe Extrusion Line for PVC ProductionNegotiableMOQ: 1 Piece
-
Double Wall Corrugated Pipe Extrusion Line HDPE Spiral Drain Pipe EquipmentNegotiableMOQ: 1 Piece
-
PVC Pipe Extrusion Line High Speed Plastic Water Drain Pipe Making MachineNegotiableMOQ: 1 Piece
-
PVC Pipe Extrusion Line Double Screw Extruder Plastic Water Supply Drainage Pipe Manufacturing MachineNegotiableMOQ: 1 Piece
-
High Speed Single Wall Corrugated Pipe Extrusion Line PP PE Flexible Cable Protection Tube Making MachineNegotiableMOQ: 1 Piece
-
HDPE Pipe Extrusion Line PLC Automatic High Speed Plastic Water Gas Supply Pipe Production LineNegotiableMOQ: 1 Piece
-
Single Wall Corrugated Pipe Extrusion Line Small Caliber Corrugated Tube MachineNegotiableMOQ: 1 Piece
