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Help CenterPlastic Pipe Coiling Machine for Flexible PEX and PPR Tubing Applications
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As a leading manufacturer with over a decade of expertise, Qingdao Yongke Machinery Co., Ltd. specializes in providing robust and efficient production solutions for the global plastic piping industry. Our Plastic Pipe Coiling Machine is engineered to meet the demanding requirements of modern flexible tubing production, particularly for PEX and PPR applications. This machine represents a significant investment in streamlining your post-extrusion handling, enhancing product presentation, and improving logistics efficiency for your finished tubing products. We understand that reliable equipment is the backbone of a profitable operation, and our coiling machine is built to deliver consistent performance, day in and day out.
The core value of our Plastic Pipe Coiling Machine lies in its ability to automate a traditionally labor-intensive process. By ensuring uniform, tight, and secure coils, it directly contributes to reduced packaging waste, lower shipping costs, and enhanced customer satisfaction. Let's delve into the specific features, technical specifications, and advantages that set this machine apart:
Versatile Compatibility: Designed specifically for flexible plastic pipes, it handles a wide range including PEX-a, PEX-b, PEX-c, PPR, PE-RT, and Polybutylene (PB) tubing with ease. Quick-change tooling allows for fast switching between different pipe diameters and materials.
Precision Coiling Mechanism: Utilizes a servo-driven or frequency conversion motor system paired with a PLC controller to ensure precise control over coil diameter, pitch, and tension. This eliminates loose coils and prevents pipe deformation.
Robust Construction: The main frame is constructed from high-grade carbon steel, ensuring long-term stability and durability under continuous operation. Critical wear parts are available in stainless steel upon request for corrosive environments.
User-Friendly Operation: Features a centralized touch-screen HMI (Human-Machine Interface). Operators can easily set parameters like coil diameter, length, speed, and counting. The system often includes fault diagnosis and production data logging.
Collapsible Mandrel Design (Optional): A key feature for efficient coil removal. Once the coil is complete and tied, the mandrel retracts or collapses, allowing for easy offloading without damaging the pipe or requiring complex manual handling.
Safety-Centric Design: Incorporates emergency stop buttons, safety guards, and interlocks to protect operators. The machine is designed to comply with fundamental industrial safety principles.
High Production Efficiency: Automates the coiling, counting, and cutting (if integrated) process, significantly increasing output compared to manual methods. It can typically produce 20-30 uniform coils per hour, depending on pipe size and coil dimensions.
Customizable Configurations: We understand that one size does not fit all. The machine can be customized in terms of maximum coil diameter, mandrel type (fixed/collapsible), pipe guiding system, and integration with upstream extruders or downstream packaging lines.
The technical specifications below provide a clear overview of the machine's capabilities. Please note that these are standard ranges, and specific values can be tailored to your production needs.
| Parameter | Specification Range | Notes |
| Applicable Pipe OD | 10mm - 32mm | Common range for PEX/PPR; other sizes customizable |
| Coil Diameter | 300mm - 2000mm | Standard sizes available; special orders accepted |
| Coil Length | Programmable, typically up to 300m/coil | Pre-set and counted automatically |
| Power Supply | 3-Phase, 380V/50Hz or 460V/60Hz | Configured per market requirements |
| Control System | PLC (Siemens/Mitsubishi optional) + Touch Screen | Ensures reliable and precise operation |
| Machine Weight | Approx. 1500kg - 3000kg | Depends on configuration and size |
Benefits for Your Business:
Labor Cost Reduction: Automates coiling, reducing dependency on manual labor and minimizing human error.
Improved Product Quality: Produces uniform, professional-looking coils that enhance brand image and reduce customer complaints.
Optimized Logistics: Tight, consistent coils maximize space utilization in storage and transportation, lowering shipping costs.
Increased Throughput: Enables higher production speeds to match or exceed your extrusion line's output, eliminating bottlenecks.
Operational Flexibility: Easy changeovers between different pipe sizes and coil specifications allow for responsive production scheduling.
Backed by Qingdao Yongke Machinery's solid manufacturing foundation—including a 10,000-30,000 square meter factory and a dedicated team of 51-100 employees—this machine is built to last. Our commitment to quality management is reflected in our ISO9001 certification, ensuring consistent manufacturing standards. With an annual export value of US$1-1.5 million and a presence in major markets worldwide from North America and Europe to Southeast Asia and Africa, we have proven our ability to deliver reliable industrial equipment that meets diverse international requirements. Choosing our Plastic Pipe Coiling Machine means investing in a productivity solution supported by over a decade of engineering experience and a global track record. Contact us today to discuss how we can configure the perfect coiling system to optimize your flexible tubing production line.
Frequently Asked Questions (FAQ)
What is the main difference between a machine for PEX and one for PPR?
While both are flexible, PEX and PPR have different stiffness and memory characteristics. Our machine is designed with adjustable tension and guiding systems to handle the specific coiling behavior of each material effectively, ensuring neat coils for both.Can this machine be integrated with my existing extrusion line?
Yes, integration is a common request. We can provide interface solutions, such as conveyor in-feeds or synchronization controls, to connect the coiler directly to your extruder's haul-off or cooling tank output.How is the coil diameter set and changed?
The coil diameter is primarily determined by the mandrel size. Our machines often feature a collapsible mandrel system where segments can be adjusted or swapped. The final setting and control are managed via the PLC program on the touch screen.What kind of maintenance does the coiling machine require?
Routine maintenance is straightforward and primarily involves lubrication of guide rollers and bearings, checking drive belt tension, and keeping the electrical cabinet clean. A detailed maintenance manual is provided with the machine.Do you provide training for our operators?
Comprehensive training is part of our standard service. We provide on-site training during installation and commissioning, covering operation, basic troubleshooting, and safety procedures. Remote support is also available.What is the lead time for a standard machine?
Lead time typically ranges from 30 to 60 days after order confirmation, depending on the configuration and current production schedule. Exact timelines are provided with your quotation.Can the machine handle coiling of pre-printed or labeled pipe?
Absolutely. The guiding system is designed to minimize scratching or marring of the pipe surface. For sensitive prints, we can specify nylon or rubber-coated guides.What safety features are included?
Standard safety features include emergency stop buttons at multiple locations, protective guarding around moving parts, safety interlocks on access doors, and overload protection on the drive system.
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