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Introducing the High-Speed PVC Pipe Extrusion Line – a robust and efficient solution for manufacturing water drain pipes and various PVC piping systems. As a leading manufacturer from Qingdao Yongke Machinery Co., Ltd., established in 2010 with a dedicated factory spanning 10,000–30,000 square meters, we combine over a decade of extrusion expertise with advanced German technology to deliver machines that boost your production efficiency. Our PVC pipe extrusion line is engineered to produce high-quality pipes at remarkable speeds while ensuring consistent wall thickness and smooth surface finish. Whether you need pipes for drainage, sewage, or irrigation, this machine is your reliable partner for profitable production.
Key Features & Technical Specifications
High-Speed Extrusion Capability – Equipped with a specially designed screw and barrel, the line achieves an output speed of up to 15 m/min for pipes up to 630mm diameter, significantly increasing your daily production volume.
Energy-Efficient Drive System – The main motor is paired with a variable frequency drive (VFD) to optimize power consumption, reducing energy costs by up to 20% compared to conventional systems.
Precision Temperature Control – Multi-zone PID temperature controllers maintain stable barrel and die temperatures within ±1°C, ensuring excellent plasticizing and uniform melt flow.
Durable Vacuum Calibration Tank – Stainless steel vacuum tank with high-efficiency water circulation and adjustable vacuum pressure guarantees precise pipe sizing and excellent roundness.
Intelligent PLC Control System – User-friendly touchscreen interface allows real-time monitoring of all parameters, automatic fault diagnosis, and recipe storage for different pipe sizes.
Reliable Haul-Off & Cutting Units – Servo-driven caterpillar haul-off ensures stable traction without slipping, while the planetary cutter provides clean, burr-free cuts for lengths from 0.5m to 12m.
Modular Design – Each section (extruder, calibration tank, cooling tank, haul-off, cutter, stacker) is independently skid-mounted for easy installation and maintenance.
| Parameter | Specification |
|---|---|
| Pipe Diameter Range | 20 – 630 mm |
| Line Speed | 0.5 – 15 m/min |
| Screw Diameter | 65 – 120 mm |
| Screw L/D Ratio | 28:1 – 33:1 |
| Main Motor Power | 37 – 132 kW |
| Output Capacity | 150 – 500 kg/h |
| Total Power Consumption | 80 – 250 kW |
| Machine Weight (approx) | 8 – 25 tons |
Benefits to Your Business
Higher ROI – With increased production speed and reduced scrap rate, you can recover your investment in a shorter period.
Consistent Quality – The precise control system ensures every pipe meets international standards for pressure resistance and dimensional accuracy.
Lower Maintenance – All components are sourced from reputable brands (e.g., Siemens, ABB, Schneider) and the machine is designed for easy access to wear parts.
Flexible Production – Quick-change die heads and adjustable parameters allow you to switch between pipe sizes within minutes, minimizing downtime.
Eco-Friendly Operation – The closed-loop cooling system and energy-efficient motor reduce water and electricity consumption, supporting sustainable manufacturing.
Trust & Credibility
Qingdao Yongke Machinery Co., Ltd. has been serving global clients since 2010. Our factory covers 10,000–30,000 square meters with a team of 51–100 skilled employees. We export to markets across North America, South America, Europe, Southeast Asia, Africa, and Oceania, with an annual export value of US$1–1.5 million. Our products hold ISO9001, ISO14000, and OHSAS18001 certifications, reflecting our commitment to quality, environment, and occupational health. We offer comprehensive after-sales support including installation guidance, operator training, and 12-month warranty. Contact us today to discuss your specific requirements and receive a competitive quotation.
Frequently Asked Questions (FAQ)
Q1: What raw materials can this extrusion line process?
A1: The line is specifically designed for PVC (Polyvinyl Chloride) compounds, including rigid PVC and modified PVC. It can also handle PVC resin mixed with additives as per your formula. For other thermoplastics, please consult our technical team for customization.
Q2: What is the minimum and maximum pipe diameter this machine can produce?
A2: Standard configuration supports diameters from 20mm to 630mm. With customized die heads and calibration tools, we can extend the range up to 1200mm. Please provide your target sizes for a tailored solution.
Q3: How long does it take to install and commission the line?
A3: Typical installation and commissioning take 7–14 days on site, depending on the complexity and local conditions. Our engineers will provide full supervision. Remote assistance is also available.
Q4: What is the power voltage and frequency required?
A4: The machine can be customized to match your local voltage (220V, 380V, 415V, 480V, etc.) and frequency (50Hz or 60Hz). Please inform us of your grid specifications when ordering.
Q5: Do you provide spare parts and after-sales service?
A5: Yes, we offer a comprehensive spare parts package with the machine, and we maintain an inventory of commonly needed parts. Our technical support team is available via email, phone, or video call. On-site service can be arranged at an additional cost.
Q6: Can the line produce multi-layer or foam core pipes?
A6: Yes, optional co-extrusion systems are available for producing multi-layer pipes (e.g., inner/outer layers with different colors or materials) and foam core pipes. Please specify your requirements for a customized quotation.
Q7: What is the warranty period?
A7: We provide a standard 12-month warranty covering manufacturing defects. Extended warranty plans are available upon request.
Q8: How do you ensure the quality of the pipes produced?
A8: The line is equipped with online thickness gauges, pressure sensors, and a visual inspection system. Regular quality checks are performed according to ISO standards. Our machine’s process parameters are automatically recorded for traceability.
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