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High Speed Single Wall Corrugated Pipe Extrusion Line – Qingdao Yongke Machinery Co., Ltd.
As a professional manufacturer with over 13 years of experience in extrusion machinery, Qingdao Yongke Machinery brings you a state-of-the-art High Speed Single Wall Corrugated Pipe Extrusion Line designed for the production of PP/PE flexible cable protection tubes. Our machine integrates advanced PLC control, energy-efficient drives, and robust construction to deliver consistent output at speeds up to 15 meters per minute. Whether you need standard conduits or custom-sized corrugated pipes, this line offers unmatched reliability and flexibility. Backed by our ISO9001/ISO14000/OHSAS18001 certified factory of 10,000+ square meters, we ensure every component meets the highest industry standards.
Key Features & Technical Advantages
- High-speed production: Equipped with a powerful extruder and optimized die head, the line achieves a production speed of 8–15 m/min for pipe diameters from 16mm to 63mm, significantly boosting your output.
- Multi-material compatibility: Handles both PP (polypropylene) and PE (polyethylene) raw materials with ease, allowing you to produce a wide range of flexible cable protection tubes for different environments.
- Precise corrugation control: The unique single-wall corrugating unit uses a vacuum forming system with precise temperature and pressure regulation, ensuring uniform corrugation depth and wall thickness.
- User-friendly PLC touch screen: All critical parameters (temperature, speed, torque, and tension) are monitored and adjusted via a central HMI, reducing operator error and improving repeatability.
- Energy-saving design: The extruder screw adopts a barrier-type design with advanced heat exchange, reducing power consumption by up to 15% compared to traditional models.
- Durable construction: Main components (extruder barrel, screw, die head) are made from high-grade alloy steel with nitriding treatment, ensuring long service life and minimal wear.
- Quick mold change: The die head and corrugating molds are designed for fast changeover between different pipe sizes, minimizing downtime during product switch.
Technical Specifications
| Parameter | Value |
| Model | YK-SW65/30 (standard) or customized |
| Screw Diameter | 65 mm / 80 mm (optional) |
| L/D Ratio | 30:1 |
| Pipe Diameter Range | 16 – 63 mm |
| Production Speed | 8 – 15 m/min |
| Total Installed Power | 45 – 75 kW |
| Cooling Method | Spray cooling + vacuum sizing tank |
| Control System | PLC + Touch Screen (Siemens or Mitsubishi optional) |
| Machine Weight | Approx. 4,500 – 6,000 kg |
| Packaging & Delivery | Standard export wooden case; delivery within 30-45 days |
Benefits for Your Business
- Higher profitability: The high-speed output directly increases daily production capacity, allowing you to fulfill large orders faster and reduce unit cost.
- Wide application scope: The produced corrugated pipes are ideal for cable protection in automotive, construction, telecommunications, and electrical industries, meeting both domestic and international standards.
- Low maintenance: The robust design and use of premium materials mean fewer breakdowns and lower spare parts replacement frequency, saving you time and money.
- Easy operation: Even new operators can quickly learn the PLC system, and our team provides comprehensive training and technical support.
- Customizable options: We offer different die heads, corrugating molds, and downstream haul-off cutters to match your specific pipe size and length requirements.
Why Choose Qingdao Yongke Machinery?
Founded in 2010, Qingdao Yongke Machinery Co., Ltd. is a dedicated manufacturer with a modern factory covering 10,000–30,000 square meters. Our 51–100 skilled employees focus on continuous innovation, and our annual export value of US$1 – 1.5 million reflects the trust of global clients across North America, Europe, Southeast Asia, Africa, and Oceania. We are proud to hold ISO9001, ISO14001, and OHSAS18001 certifications, ensuring that our manufacturing processes meet strict quality, environmental, and safety standards. Every machine undergoes rigorous testing before shipment from Qingdao Port. With our professional after-sales service (including online troubleshooting and spare parts supply), you can rely on us for a long-term partnership. Contact us today to request a quote or arrange a factory visit – let us help you take your cable protection tube production to the next level.
Frequently Asked Questions
1. What materials can this extrusion line process?
It is designed for PP (polypropylene) and PE (polyethylene) granules. Both virgin and recycled materials can be used, but we recommend a consistent melt flow index for stable production.
2. What is the maximum pipe diameter you can produce?
The standard machine covers pipe diameters from 16 mm to 63 mm. Larger diameters (up to 110 mm) are available upon request with a customized die head and corrugating unit.
3. How long does it take to change molds for a different pipe size?
Mold change can be completed within 30–60 minutes by two experienced operators, thanks to the quick-clamp design.
4. What is the typical power consumption per meter of pipe?
Power consumption depends on pipe size and material, but our energy-efficient screw design typically reduces consumption by 10–15% compared to standard extruders. On average, you can expect 0.2–0.5 kWh per meter.
5. Do you provide on-site installation and training?
Yes, we can arrange for our engineers to travel to your factory for installation and training. Alternatively, we offer detailed manual videos and remote support via video call.
6. What certifications does the machine have?
The line is manufactured under ISO9001, ISO14001, and OHSAS18001 certified processes. CE certification can be provided as an optional extra upon request.
7. How long is the warranty period?
Our standard warranty is 12 months from the date of B/L. Warranty covers defects in material and workmanship. Wearing parts (such as screws, barrels, molds) are not included but can be supplied at competitive prices.
8. Can you adapt the line for double-wall corrugated pipe?
This specific line is designed for single-wall corrugated pipe only. If you need double-wall corrugated pipe production, we offer separate models with co-extrusion capability – please inquire for details.
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