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Welcome to Qingdao Yongke Machinery Co., Ltd., a professional manufacturer established in 2010 with over a decade of expertise in designing and producing high-performance plastic machinery. We are proud to introduce our advanced HDPE Pipe Extrusion Line, engineered specifically for the efficient and reliable manufacturing of water supply and drainage pipes. This line embodies our commitment to quality and innovation, offering a robust solution for pipe producers seeking to enhance their production capabilities and output consistency. With a factory spanning 10,000-30,000 square meters and a dedicated team of 51-100 professionals, we have built a reputation for delivering machinery that meets the rigorous demands of the global market, from North America and Europe to Southeast Asia and Africa.
Our HDPE Pipe Extrusion Line is a comprehensive system designed to transform high-density polyethylene raw materials into high-quality pipes with precise dimensions and excellent mechanical properties. It is an ideal choice for producing pipes used in municipal water networks, industrial drainage, agricultural irrigation, and telecommunications ducting.
Key Features & Technical Advantages:
High-Efficiency Extruder: The heart of the line features a precision-engineered single-screw extruder with a specially designed screw and barrel for optimal HDPE processing. It ensures stable melting, excellent plastification, and consistent output, which is crucial for pipe quality.
Advanced Die Head Technology: The pipe die head is manufactured with high-grade materials and precise machining to guarantee uniform wall thickness distribution and smooth inner/outer surfaces, minimizing material waste and post-processing.
Precision Sizing & Cooling: The system incorporates a vacuum sizing tank followed by a spray cooling bath. This two-stage process accurately calibrates the pipe's outer diameter while ensuring gradual and uniform cooling to prevent internal stresses and warpage.
Fully Automated Control: A centralized PLC control system with a user-friendly touch-screen HMI allows for precise monitoring and adjustment of all critical parameters, including temperature profiles, haul-off speed, and cutting length, ensuring repeatable production quality.
Robust Haul-Off & Cutting: The line is equipped with a caterpillar-type haul-off unit that provides strong, steady traction, paired with an automatic traveling saw for clean, burr-free cutting at preset lengths, enhancing overall production efficiency.
Customizable Configuration: We understand that production needs vary. The line can be tailored with different screw diameters (e.g., 45mm, 65mm, 90mm), output capacities, and optional accessories like automatic feeding systems, laser marking, or online wall thickness measurement.
Technical Specifications Overview:
| Parameter | Typical Range / Description |
| Screw Diameter | 45mm - 120mm (customizable) |
| L/D Ratio | 30:1 to 33:1 |
| Pipe OD Range | 20mm - 630mm (depends on configuration) |
| Production Capacity | 50 kg/h - 800 kg/h (varies with material and size) |
| Cooling Length | 6m - 24m (configurable) |
| Control System | PLC with Touch Screen |
| Main Power | Customizable based on local standards |
Benefits for Your Business:
Enhanced Productivity: The integrated and automated design minimizes manual intervention, allowing for continuous, high-speed production and increased output.
Superior Pipe Quality: Consistent processing parameters and precise control systems produce pipes with excellent dimensional accuracy, roundness, and long-term performance reliability.
Operational Cost Savings: High energy efficiency, reduced scrap rates due to stable operation, and low maintenance requirements contribute to a lower total cost of ownership.
Production Flexibility: The ability to adjust parameters and change tooling allows for quick switchovers between different pipe sizes and grades, making the line suitable for varied market demands.
Ease of Operation: The intuitive control interface reduces the learning curve for operators, enabling efficient production management and troubleshooting.
Choosing Qingdao Yongke Machinery is a decision backed by solid credentials and a proven track record. Our operations are certified under ISO9001 for quality management, ISO14000 for environmental management, and OHSAS18001 for occupational health and safety, reflecting our dedication to world-class standards. With an annual export value between US$1 Million and US$1.5 Million, our machinery serves clients across more than a dozen major global markets, from Eastern Europe and North America to Oceania and Africa. Our strategic location in Qingdao port facilitates smooth and timely logistics. This HDPE Pipe Extrusion Line is more than just equipment; it's a productivity partner built with reliability and your profitability in mind. Contact us today to discuss how this line can be configured to meet your specific production goals and unlock new levels of efficiency in your pipe manufacturing operations.
Frequently Asked Questions (FAQ)
Q: What is the main difference between your line and others for HDPE pipe production?
A: Our line integrates advanced PLC control for precise parameter stability, a high L/D ratio extruder for superior material homogenization, and a customizable cooling system, resulting in consistently high-quality pipes with excellent output efficiency.Q: Can this line produce pipes for both pressure (water supply) and non-pressure (drainage) applications?
A: Yes, absolutely. By adjusting the production parameters and using appropriate HDPE raw materials, the same line can manufacture pipes suitable for pressurized water supply systems as well as gravity-flow drainage and sewer applications.Q: What is the typical lead time for delivery and installation?
A: Lead time depends on the specific configuration and order volume. Generally, for a standard line, delivery can be arranged within 60-90 days after contract confirmation. We provide detailed installation manuals and can offer on-site technical support if required.Q: Do you provide training for our operators?
A: Yes, we include comprehensive operational and maintenance training as part of our service. This can be conducted at our factory during commissioning or at your site after installation to ensure your team can run the line effectively.Q: How energy-efficient is this extrusion line?
A: The line is designed with energy-saving features, including high-efficiency AC drive motors, optimized barrel heating zones with insulation, and a closed-loop water cooling system, which collectively help reduce overall power consumption.Q: What kind of after-sales support do you offer?
A: We provide a standard warranty period and lifelong technical support. Our service includes remote assistance, supply of spare parts, and timely response to technical inquiries to ensure minimal downtime for your production.Q: Can the line be upgraded in the future to produce larger diameter pipes or different materials like PP?
A: The modular design allows for future upgrades. While significant changes (like a much larger screw) may require core component replacement, many aspects, such as the haul-off capacity or control software, can be upgraded. For PP production, specific screw and barrel configurations may be recommended.Q: What raw material forms are compatible with the extruder?
A: The extruder is primarily designed for processing HDPE in pellet or granule form. We can also integrate automatic powder conveying systems or provide solutions for handling recycled HDPE flakes upon request.
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