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As a leading manufacturer with over a decade of expertise, Qingdao Yongke Machinery Co., Ltd. specializes in delivering high-performance industrial machinery. Our PVC Pipe Extrusion Line is engineered to meet the rigorous demands of modern water supply and drainage pipe production. This integrated solution combines robust construction with advanced automation, ensuring consistent output of high-quality PVC pipes for various municipal, construction, and agricultural applications. We understand the critical need for reliability and efficiency in pipe manufacturing, which is why our extrusion line is designed to optimize your production process from raw material to finished product.
The core of our production line is a precision-engineered single screw extruder. It features a specially designed screw and barrel for optimal PVC processing, ensuring stable melting, thorough plasticizing, and uniform output. The extruder is equipped with a frequency control drive system for precise speed adjustment and energy efficiency.
Advanced Die Head & Vacuum Sizing System: A critical component for dimensional accuracy. The custom-designed die head works in tandem with a vacuum sizing tank to precisely calibrate the pipe's outer diameter and wall thickness immediately after extrusion, guaranteeing product consistency.
Efficient Cooling System: Following sizing, the pipe enters a multi-stage spray or vacuum cooling tank. This controlled cooling process is vital for eliminating internal stresses, preventing deformation, and achieving the required mechanical properties for the final PVC pipe.
Precision Haul-Off & Cutting: A powerful caterpillar haul-off unit provides steady, synchronized traction. It is paired with an automatic traveling cutter that delivers clean, burr-free cuts to specified lengths with high accuracy, minimizing material waste.
Intelligent Control Center: The entire line is managed by a centralized PLC control system with a user-friendly touch-screen HMI. Operators can monitor all parameters—temperatures, speeds, pressures—in real-time, set production recipes, and receive diagnostic alerts, simplifying operation and maintenance.
Customizable Configuration: We understand that one size does not fit all. The line can be tailored with options such as automatic feeding systems, mixing units, printing machines, and stackers to create a complete, automated workflow suited to your specific production goals.
Below is a summary of key technical specifications for a standard configuration:
| Parameter | Specification / Description |
|---|---|
| Suitable Pipe Type | Pressure & Non-pressure PVC pipes for water supply & drainage |
| Pipe Diameter Range | Standard range: 20mm – 630mm (Customizable) |
| Extruder Screw Diameter | Available from 45mm to 120mm based on output needs |
| Drive Power | AC frequency conversion motor |
| Heating Zones | Multiple zones with PID temperature control |
| Cooling Length | Typically 6m – 12m, configurable |
| Haul-off Force | High-grip caterpillar tracks, adjustable speed |
| Cutting Accuracy | ±1mm |
| Control System | PLC (Siemens/Mitsubishi optional) with touch screen |
Investing in our PVC Pipe Extrusion Line brings tangible benefits to your operation. You achieve higher production efficiency through stable, continuous operation and reduced downtime. The precision engineering ensures superior product quality with consistent dimensions and excellent pipe performance, enhancing your market competitiveness. Furthermore, the energy-efficient design and automated controls contribute to lower operational costs over the long term. Our line is built for durability, offering a reliable foundation for scaling your production capacity to meet growing market demands.
Backed by our ISO9001, ISO14000, and OHSAS18001 certified manufacturing processes, every extrusion line from Qingdao Yongke Machinery is a testament to our commitment to quality, environmental responsibility, and workplace safety. With a 10,000-30,000 square meter factory and a dedicated team of 51-100 professionals, we possess the scale and expertise to deliver robust machinery. Our proven track record is reflected in an annual export value of US$1-1.5 Million, serving clients across diverse markets including North America, Europe, Southeast Asia, and Africa. This global acceptance underscores the reliability and performance of our equipment. Choose our PVC Pipe Extrusion Line to equip your factory with a dependable, high-output solution for water supply and drainage pipe manufacturing. Contact us today to discuss your specific requirements and receive a tailored proposal.
Frequently Asked Questions (FAQ)
Q1: What is the typical production output (kg/hour or meters/hour) of this extrusion line?
A1: The output is not fixed and depends primarily on the extruder screw size and the diameter/thickness of the pipe being produced. For example, a line with a 90mm screw producing 110mm diameter pipes can have a significantly different output than one making 400mm pipes. We provide output estimates based on your target pipe specifications during the quotation process.
Q2: Can this line produce pipes according to specific international standards like ASTM or EN?
A2: Absolutely. The line is designed to produce pipes that meet various international and regional standards. The final pipe quality is also dependent on using the correct PVC compound/formula. Our machinery ensures precise dimensional control and consistent extrusion, which are fundamental requirements for compliance with standards such as ASTM D1785, EN 1452, and others.
Q3: What kind of after-sales support and training do you provide?
A3: We offer comprehensive support including detailed installation guidance (via manuals, videos, or online support), on-site installation and commissioning services available upon request, and thorough operational training for your technicians. We also provide a standard warranty period and supply critical spare parts to ensure minimal disruption to your production.
Q4: Is the line compatible with recycled PVC material?
A4: The standard line is optimized for virgin PVC resin. However, processing recycled PVC (rPVC) often requires specific modifications to the screw design, barrel vents, and filtration systems due to potential contamination and different melt flow characteristics. We can discuss modifications to accommodate a certain percentage of recycled content based on your needs.
Q5: How long does it take from order placement to delivery?
A5: The lead time varies based on the line's configuration complexity and current production schedule. For a standard model, typical delivery is within 60-90 days after order confirmation. We maintain clear communication throughout the manufacturing process and provide updates on the production status.
Q6: What is the power requirement for operating the complete line?
A6: Total power consumption depends on the extruder size and the number of auxiliary units. A medium-capacity line might require a total connected load of approximately 100-200 kW. We provide detailed electrical specifications and single-line diagrams with our technical proposals to help you prepare your factory's electrical infrastructure.
Q7: Can the line be upgraded later to produce larger diameter pipes or different types of plastic pipes?
A7: The core frame and some components have a degree of modularity. Upgrading to a significantly larger pipe diameter usually requires replacing major components like the extruder, die head, sizing tank, and haul-off, which can be a substantial investment. It's more cost-effective to select a line suited to your foreseeable future needs. Switching to materials like PE or PP would require extensive changes and is not generally recommended for a line designed for PVC.
Q8: Do you offer a trial or test run before purchase?
A8: We can arrange for a factory acceptance test (FAT) at our facility in Qingdao. You or your representatives are welcome to witness the line in operation under test conditions, producing sample pipes according to agreed-upon parameters. This allows you to verify machine performance and output quality firsthand before shipment.
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