Contact Platform Support
Help CenterScrew Air Compressor Three Filters, Air Compressor Air Filter, Air Compressor Oil Filter, Air Compressor Oil-gas Separator Core
Product Spotlights
Related Products
-
Saman Screw Air Compressor Specializes in Providing Complete Air Compressors and Three-filter Consumables.NegotiableMOQ: 1 Piece -
Screw Air Compressor Three Filters, Air Filter Element, Oil Filter Element, Oil Separation ElementNegotiableMOQ: 1 Piece
-
Screw Air Compressor Accessories, Including Air Filters, Oil Filters, and Oil Separation Cores, Are All Available in a Wide Range of Types.NegotiableMOQ: 1 Piece
-
Specialized in Providing Three Filters for Screw Air Compressors: Air Filter, Oil Filter, and Oil Separator Core.NegotiableMOQ: 1 Combo
-
Screw Air Compressor Parts, Air Compressor Consumables, Three Filters for Screw Air CompressorNegotiableMOQ: 1 Set
The "three filters" of the screw air compressor refer to the air filter (air filter), the oil filter (oil filter), and the oil-gas separator (oil separation core). They are the core consumables that ensure the lifespan of the main unit, the quality of compressed air, and the stable operation of the equipment. The following provides a detailed explanation of their functions, principles, parameters, replacement cycles, and maintenance points:
1. Air Filter (Air Filter)
Core Function: The first line of defense for the air intake of the air compressor, filtering out dust, sand particles, and impurities to protect the rotor and bearings of the main unit and prevent wear and jamming.
Working Principle: Through physical interception, inertial collision, and electrostatic adsorption, particles of 1–5μm are retained on the filter paper surface.
Key Parameters:
Filter Efficiency: ≥99.5%
Capacitance: ≥50g
Initial Pressure Difference: ≤0.02MPa
Replacement Cycle: Regular 1500–2000 hours; in dusty environments (mining, ceramics factory), shorten to 500 hours.
Replacement Signal: Pressure Difference ≥0.05MPa, air filter alarm, filter paper darkened, high intake resistance.
Maintenance: Use 0.2–0.4MPa dry compressed air to blow from the inside out; damaged / perforated immediately replace.
2. Oil Filter (Oil Filter)
Core Function: Filtering metal debris, oil sludge, and impurities in the lubricating oil to ensure a clean oil path and protect bearings and rotors.
Working Principle: High-precision filter paper intercepts particles of 10μm or larger, preventing impurities from entering the main unit's lubrication surface.
Key Parameters:
Filter Precision: 10μm
Capacitance: ≥8g
Pressure Resistance: ≥1.2MPa
Replacement Cycle: Regular 2000–3000 hours; for new machines, must replace within 500 hours after the first use.
Replacement Signal: Pressure Difference ≥0.1–0.15MPa, oil temperature rises, abnormal noise from the main unit, abnormal fuel consumption.
Maintenance: Replace with new oil on the sealing ring and tighten according to torque; do not reuse.
3. Oil Separation Core (Oil Separation Core)
Core Function: Separating oil mist from the compressed air, reducing the oil content in the exhaust to ≤3ppm, and reducing fuel consumption and ensuring clean gas supply.
Working Principle: Multiple layers of high-precision glass fiber collect tiny oil droplets, allowing them to settle by gravity and return to the oil circuit through the return oil pipe; separation efficiency ≥99.9%.
Key Parameters:
Separation Efficiency: ≥99.9%
Exhaust Oil Content: ≤3ppm
Service Life: 4000–6000 hours
Replacement Cycle: Regular 4000–6000 hours; in harsh environments, replace earlier.
Replacement Signal: Pressure Difference ≥0.12MPa, exhaust oil content, doubled fuel consumption, pressure in the oil separation cylinder rises, oil leakage.
Maintenance: Vertical installation, intact sealing ring; unobstructed return oil pipe; do not tilt or invert.
4. Overview of Three Filter Replacement (Quick Reference Table)
Filter Type Regular Cycle (hours) Adverse Environment Cycle Replacement Trigger Signal
Air Filter 1500–2000 500 Pressure Difference ≥0.05MPa, darkened, alarm
Oil Filter 2000–3000 1000–1500 Pressure Difference ≥0.1MPa, rising oil temperature, abnormal noise from the main unit
Oil Separation Core 4000–6000 3000 Pressure Difference ≥0.12MPa, exhaust oil content, doubled fuel consumption, pressure in the oil separation cylinder rises, oil leakage
5. Chain Hazards of Three Filter Failure
Air Filter Blockage / Damage: Increased intake resistance → increased energy consumption; impurities enter → wear of the main unit, oil filter / oil separation core prematurely blocked, main unit jammed.
Oil Filter Blockage: Insufficient supply of oil → poor lubrication → wear of bearings / rotors, high temperature, main unit failure.
Oil Separation Core Failure: Increased exhaust oil content → pollution of gas supply, soaring fuel consumption, high pressure in the oil separation cylinder, oil valve spraying oil, lack of oil and high temperature.
6. Safety and Operation Points for Replacement
Shut down, disconnect power, depressurize, hang a sign and lock, ensure the system is without pressure.
Air Filter: Clean the housing, ensure the sealing ring is in place, prevent short circuiting of intake air.
Oil Filter: Drain the old oil, apply oil to the sealing ring, tighten according to torque. Oil-sealing core: Vertically installed, unobstructed return oil pipe, easy to remove residual oil, and reliable sealing.
Send Inquiry to This Supplier
You May Also Like
-
Air Compressor Parts, Air Filter, Oil Filter, Oil Separation Core, Sensor, Frequency ConverterNegotiableMOQ: 1 Piece
-
Saman Screw Air Compressor, Highly Efficient and Energy-saving, With a Wide Range of Models and Excellent Environmental Protection Features.NegotiableMOQ: 1 Piece
-
Saman Permanent Magnet Variable Frequency Screw Air Compressor MV-150A, With a Power of 110KW and a Flow Rate of 20m³NegotiableMOQ: 1 Piece
-
Saman Screw Vacuum Pump, With a Complete Range and a Wide Variety of Options, Offering High Selectivity.NegotiableMOQ: 1 Piece
-
Saman Pressure Swing Adsorption Nitrogen Generator, One-Stop Service for High-Quality Nitrogen SolutionsNegotiableMOQ: 1 Piece
-
The Saman Mobile Screw Air Compressors Can be Divided Into Diesel Mobile Screw Air Compressors and Electric Mobile Screw Air Compressors.NegotiableMOQ: 1 Piece
-
Saman Screw-type Air Compressor, Permanent Magnet Variable-frequency Air Compressor, Double-stage Compression Screw Air CompressorNegotiableMOQ: 1 Piece
-
Saman PSA Nitrogen Generator One-stop Service Provider for High-quality Nitrogen SolutionsNegotiableMOQ: 1 Piece
-
Saman Permanent Magnet Variable Frequency Screw Air Compressor MV-150ANegotiableMOQ: 1 Piece
-
PSA Nitrogen Plant、Membrane Nitrogen Generator、Liquid Nitrogen Generator、Cryogenic Nitrogen PlantNegotiableMOQ: 1 Piece
