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Tyre Shredder Manufactured By Henan Staurk Machinery Co.,Ltd
The Tyre Shredder from Henan Staurk Machinery is built for high-efficiency recycling with low-speed, high-torque operation that ensures powerful shredding while keeping noise and dust minimal . It features heavy-duty, wear-resistant alloy steel blades designed for long life and easy maintenance, effectively processing whole tires without pre-cutting . Equipped with an intelligent PLC control system, it automatically reverses to prevent jams from tough materials like steel wire, ensuring reliable, continuous operation . Its robust construction guarantees durability, making it an ideal solution for reducing tire volume and preparing material for further recycling.
1.Product Introduction
A tire shredder is an industrial machine specifically designed to process large truck tires and various types of scrap tires. Its core function is to break down whole tires or large tire chunks into controllable-sized fragments or particles, facilitating subsequent recycling, disposal, or energy utilization. This equipment serves as a critical component of modern sustainable waste management systems, significantly reducing the environmental burden of tire waste while promoting the resource recovery of materials such as rubber, steel wire, and fibers.
2.Application
Waste Management and Recycling Center: Performs preliminary shredding of scrap tires to achieve volume reduction and sorted recycling.
Rubber Recycling Industry: Produces rubber granules or powder for applications in rubber pads, asphalt modification, sports surfaces, and other fields.
Energy Recovery Projects: Prepares tire-derived fuel to substitute traditional fuels.
Civil Engineering and Landfills: Utilizes tire fragments as engineering fill material or for environmentally sound disposal, reducing landfill space requirements.
Mobile or On-Site Processing: Mobile crushers address tire processing needs in remote areas or temporary work sites.
3.Working Principle
The working principle of tire shredders primarily relies on mechanical shearing and tearing. Equipped with rotating shafts featuring high-strength blades (common designs include dual-shaft and quad-shaft configurations), the equipment processes tires through compression, shearing, and tearing actions at either low-speed high-torque or high-speed rotation. This reduces the tires into fragments of predetermined sizes. Some advanced models integrate automatic steel wire separation systems, enabling simultaneous removal of the metal carcass from tires during the shredding process.
4.Advantages
High-efficiency processing capability: Capable of directly processing entire truck tires without pre-cutting, enhancing processing efficiency and continuity.
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Promotes resource recycling: Effectively separates rubber, steel wires, and fibers, providing high-quality raw materials for downstream recycling industries and supporting the circular economy.
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Significant environmental benefits: Substantially reduces tire waste sent to landfills, complies with increasingly stringent environmental regulations, and contributes to carbon reduction and sustainable development goals.
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High Adaptability: Available in industrial, automated, mobile, and stationary models, allowing flexible selection based on processing volume, site conditions, and automation requirements.
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Continuous Technological Advancement: The market is evolving toward higher throughput, lower maintenance costs, and finer particle output. For instance, tire-specific shredders are increasingly favored for their high reliability and throughput capacity.
5.Technical Specifications
| Model | Motor Power | Control Cabinet | Input Speed | Input Shaft Diameter | Blade Diameter | Blade Quantity |
| 300 | 3-5.5KW | PLC Protection | 12-16 | 80 | 180-250 | 20-30 |
| 400 | 3-7.5KW | PLC Protection | 12-16 | 90 | 180-250 | 20-30 |
| 500 | 4-11KW | PLC Protection | 12-16 | 100 | 200-300 | 20-30 |
| 600 | 15-22KW | PLC Protection | 12-16 | 100 | 250-350 | 20-30 |
| 2S-400 | 4-7.5KW | PLC Protection | 10-15 | 80 | 180-250 | 20-40 |
| 2S-500 | 5.5-11KW | PLC Protection | 10-15 | 90 | 200-300 | 25-40 |
| 2S-600 | 11-22KW | PLC Protection | 10-15 | 130 | 250-350 | 20-45 |
| 2S-800 | 22-37KW | PLC Protection | 10-15 | 160 | 300-400 | 16-40 |
| 2S-1000 | 30-45KW | PLC Protection | 8-14 | 180 | 400-500 | 25-50 |
| 2S-1200 | 30-75KW | PLC Protection | 8-14 | 180 | 400-500 | 20-60 |
| 2S-1300 | 30-90KW | PLC Protection | 8-14 | 200 | 400-500 | 26-65 |
| 2S-1400 | 45-90KW | PLC Protection | 13-16 | 220 | 450-550 | 20-46 |
| 2S-1500 | 45-110KW | PLC Protection | 13-16 | 240 | 450-550 | 20-50 |
| 2S-1600 | 75-200KW | PLC Protection | 13-16 | 320 | 500-650 | 20-54 |
| 2S-1800 | 75-200KW | PLC Protection | 13-16 | 360 | 650-800 | 20-45 |
| 2S-2000 | 90-400KW | PLC Protection | 13-16 | 420 | 650-850 | 20-40 |
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