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drivetrain diagnostics simulator VALENIAN
The PT500Plus Parallel shaft Gearbox Fault Mechanism Research simulation test bench is developed for data acquisition and analysis of rotor, gear transmission faults, faulty motor systems, and bearing faults. It can be flexibly configured with sensors for measuring vibration, noise, speed, torque, etc. It can simulate the transient process of speed increase and decrease of rotating machinery and the vibration state of steady-state operating conditions. As well as a variety of common rotating machinery faults, such as rotor dynamic balance tests, rotor misalignment tests, and mechanical loosening tests.
When used in conjunction with data acquisition instruments and analysis software, fault feature analysis can be carried out to form a multi-purpose, comprehensive experimental system platform, providing a good test data analysis environment for gear transmission and bearing fault diagnosis.
- Conduct experiments simulating common rotor mechanical failures such as shaft misalignment, rotor imbalance, and loose mechanical foundation.
- Optional laser alignment instrument: perform precise alignment tests on the rotor shaft.
Carry out bearing life predictive tests: understand the relationship between bearing failure mechanisms and bearing load, speed, vibration, and temperature
Research on the failure mechanism of parallel shaft gearboxes: different failure forms of straight teeth and helical teeth, such as pitting, wear, cracks, broken teeth, missing teeth and other common faults; Different fault forms can also be customized according to requirements.
- Rolling bearing failure study: Different failure forms of the bearings inside the gearbox, as well as the supporting bearings, such as inner ring failure, outer ring failure, cage failure, rolling element failure, comprehensive bearing failure, etc.
Motor fault study: With the addition of different faulty motor types and current and voltage sensors, it can study motor rotor rotor unbalance fault, motor bearing fault, motor rotor bar break fault, motor inter-turn short circuit fault, motor voltage unbalance phase loss fault, motor rotor eccentricity fault, motor shaft bending fault, etc.
Simulation of different operating conditions: Gear characteristics under motor speed increase and decrease, gear characteristics under different load conditions, etc
High-speed pinion at the input end, fault types such as pitting, cracking, broken teeth, missing teeth.
Support bearing inner ring failure, bearing outer ring failure, bearing cage failure, bearing rolling element failure, bearing comprehensive failure.
Motor rotor unbalance fault, motor bearing fault, motor rotor bar break fault, motor inter-turn short circuit fault, motor voltage unbalance phase loss fault, motor rotor eccentricity fault, motor shaft bending fault.
Gearbox internal bearing inner ring failure, bearing outer ring failure, bearing cage failure, bearing rolling element failure, bearing comprehensive failure.
Planetary gear box faults of various types, planetary gear, sun gear, internal gear ring and other different fault forms.
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