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Laser welding application
Laser welding is mainly used in automobile, tools, home appliance, steel industry and others, for example nest gear of transmission, flying wheel, airbag, rock arm, muffler, silicon oil shock absorber, hydraulic torque converter, wood saw blade, diamond saw blade, radiator of water.
Specifications:
| Model | GS-HC03 |
| Laser source | Rofin-DC030 (fiber/CO2) |
| Output wave length | 10.6 um |
| Output power range | 300 - 3000W |
| Power stability | ±2% (long term) |
| Diameter of laser beam | 20 - 25 mm |
| Laser beam stability | ≤ 0.15 mrad |
| Water chiller | LSJR-500BX chilling system |
| rated refrigerating | 50kW |
| CNC machine tool (X, Y, Z -axis) | |
| Location accuracy | ≥±0.02 mm |
| Relocation accuracy | ≥±0.01 mm |
| 4-station and auto loading turn plate | 0.9 s/station |
| Processing parameters | |
| Max. Welding depth | 5 mm |
| Min. Welding width | 1 mm |
| Welding speed | 1.5 - 3.0 m/min |
| Processing size | |
| External diameter | Φ40 - Φ130 mm |
| Internal diameter | Φ35 - Φ70 mm |
| Thickness | 20 - 60 mm |
| Max. Length of gear shaft | 350 mm |
| Max. Diameter of gear shaft location | Φ35 mm |
| Control system | SIEMENS 828D+auxiliary PLC |
Technical parameter of fiber laser welding
| welding depth(mm) | 0.5 | 0.8 | 1 | 1 | 1 | 2 | 2 | 2 | 3 | 3 | 3 | 4 | 4 | 5 |
| welding power(k w) | 0.5 | 0.5 | 1 | 1.5 | 2 | 2 | 2.5 | 3 | 2 | 2.5 | 3 | 2.5 | 3 | 3 |
| welding speed(m/min) | 0.8 | 0.5 | 1.3 | 2.5 | 4.5 | 2 | 3 | 3.2 | 1.6 | 2 | 2.4 | 2 | 2.4 | 1 |
| Note: After welding of stainless steel material ,welding seam the mechanics indexes are reaching or higher than the parent material properties, and the weld forming looks good, no macroscopic defects porosity, cracks appear | ||||||||||||||
Product Advantages
1.Highly automatic level: adopting auto preheat machine, robotic hand for loading and unloading, four-stations auto turn plate;
2.High quality: with auto pressing device, effectively reduce welding deformation, highly improve the production efficiency and quality;
3.Highly integration: integrated the auto preheat machine, welding main machine and unloading conveyor together;
4.Without space limitation, could weld small parts and the parts of close interval;
5.Non-contact welding, greatly reduce the deformation and wear of the appliance;
6.Can weld various materials, and even any two kinds of various different textures and different natures can be welded well.
7.Not affected by the interference of magnetic field, without electric pole, no pollution.
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