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Help CenterAutomatic High-power Gear Laser Welding Machine Used in Automotive Gearbox Gear
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Description
HAN'SGS-HC03 laser welding machine mainly consists of high power Rofin- DC030 / DC035 laser source, chiller unit, processing machine, automatic preheating machine, loading and unloading manipulator, CNC system and so on.The control system can realize the integrated control of the whole system such as machine tool, laser, water cooling unit and protective gas unit. The parameter adjustment is convenient, centralized display and strong anti-interference ability.The system hardware and software configuration is reasonable, stable and reliable operation, durable, equipment, laser protection to meet the safety requirements of the operator's life.This gear laser welding machine for the automotive gearbox double gear, double gear shaft laser welding special equipment.
Performance
| Laser | Rofin-DC030 laser (fiber optic, optional) |
| Output wavelength | 10.6μm |
| Output power range | 300-3000W |
| Power stability | ±2% |
| Laser beam diameter | 20-25mm |
| Beam stability | ≤0.15mrad |
| Water-cooled unit | LSJR-500BX cooling system |
| Rated cooling capacity | 50KW |
| CNC machine tools (X, Y, Z axis) | |
| positioning accuracy | ≥±0.02m |
| Repeatability | ≥±0.01mm |
| Four stations automatically feeding turntable | 0.9s / station |
| Processing parameters and requirements | |
| Maximum welding depth | 5mm |
| The minimum weld width | 1mm |
| Welding speed | 1.5-3.0m/min |
| Workpiece size range | |
| Disk teeth outside diameter | φ40-φ130mm |
| the inside diameter of | φ35-φ70mm |
| thickness | 20-50mm |
| Gear shaft maximum length | 350mm |
| Gear shaft positioning maximum diameter | φ35mm |
| Control System | Siemens 828D + auxiliary PLC |
Welding machine main technical parameters
1.X axis travel: 300mm (servo motor drive).
2.Y-axis travel: 400mm (servo motor drive).
3.Z axis travel: 175mm (servo motor drive).
4.W-axis travel: 100mm (servo motor drive).
5.U-axis Rotating speed: 7.5 ~ 37.5rpm (i = 80) (servo motor drive).
6.X, Y, Z axis: positioning accuracy ≥ ± 0.02mm.
7.Repeat positioning accuracy ≥ ± 0.01 mm.
8.Maximum operating speed: 5 m / min.
Control system
The welder host uses SINUMERIK 828D BASIC M control system, compact structure, set of display, CNC keyboard and CNC system in one.A small number of interfaces and cables ensure that the system is easy to use.The operation panel is durable and it's made of die-cast magnesium alloy.In the harsh working conditions, SINUMERIK828D can still maintain a good running state.The
SINUMERIK 828D is completely maintenance-free due to the abandonment of consumable parts such as fans, hard drives and spare batteries.With advanced NV-RAM technology, even after long downtime, the machining program can still be kept intact.
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