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Help CenterPlug-Play Skid Mounted Caustic Soda Flake System With Salt Purity Requirement Only NACL>89% and Low Investment
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Tianjin ZhuoLiNeng (ZLN) Technology Co., Ltd. is a professional manufacturer specializing in the design and production of skid-mounted chemical systems. Our Plug-Play Skid Mounted Caustic Soda Flake System is engineered to produce high-quality caustic soda flakes using only common salt with a purity of NaCl > 89%, significantly reducing raw material costs. This system is an ideal solution for small to medium-sized production lines, offering a low investment entry point without compromising on operational reliability.
The system is fully pre-assembled on a robust skid, requiring minimal on-site installation. It is designed for easy plug-and-play operation, allowing customers to start production quickly. With its compact footprint and integrated control system, this unit is perfect for businesses looking to expand their chemical production capabilities with limited capital expenditure.
Key Features & Benefits
Low Investment: The system is designed to be cost-effective, using low-purity salt (NaCl > 89%) to reduce raw material expenses while maintaining efficient caustic soda production.
Plug-and-Play Design: Fully assembled on a skid, the system is pre-wired and pre-piped. Simply connect utilities and start operation within days.
Compact Footprint: The skid-mounted design saves valuable factory space and simplifies transportation, installation, and relocation.
Stable Performance: Advanced process control ensures consistent flake quality, with minimal maintenance requirements.
Easy Operation: User-friendly interface with automatic monitoring of key parameters such as temperature, pressure, and flow rate.
Customizable Capacity: Available in various output capacities to match your specific production needs, from 1 ton/day to 20 tons/day.
Durable Construction: Made from corrosion-resistant materials, ensuring long service life even in harsh environments.
Global Support: As a manufacturer based in Tianjin, we offer comprehensive after-sales support and spare parts availability for worldwide customers.
Technical Specifications
| Parameter | Value |
| Raw Material Salt Purity | NaCl > 89% |
| Production Capacity | 1 – 20 tons/day (customizable) |
| Product Form | Caustic soda flakes (NaOH ≥ 98%) |
| Power Supply | 380V/50Hz or as per client requirement |
| Skid Dimensions | Varies by capacity (e.g., 6m × 2.5m × 3m) |
| Control System | PLC with HMI touch screen |
| Installation Area | Minimal (only utility connections needed) |
| Warranty | 12 months (extended available) |
Detailed Process Description
The system uses a brine purification process to treat low-purity salt (NaCl > 89%). After dissolving the salt, impurities are removed through chemical precipitation and filtration. The purified brine then undergoes electrolysis in an advanced membrane cell to produce caustic soda solution, which is subsequently concentrated and flaked. The entire process is automated and monitored to ensure consistent quality.
Because the system is designed to tolerate higher impurity levels in the salt, it significantly reduces raw material costs. The low investment nature of this skid-mounted unit makes it accessible for emerging markets and small-scale producers. Additionally, the modular design allows for easy expansion in the future.
Why Choose ZLN?
Tianjin ZhuoLiNeng Technology Co., Ltd. has been a trusted manufacturer in the chemical equipment industry for over a decade. We are certified, ensuring that our products meet international quality standards. Our factory is located in Tianjin, one of China's largest ports, enabling efficient global shipping. We have served customers across North America, South America, Europe, Asia, Africa, and Oceania, providing tailored solutions for their caustic soda production needs.
With our plug-and-play skid mounted system, you can start production with minimal upfront investment. We offer comprehensive technical support, from installation guidance to after-sales service. Our team is committed to helping you achieve cost-effective and reliable caustic soda flake production.
Frequently Asked Questions
Q: What is the minimum salt purity required for this system?
A: The system is designed to work with salt having NaCl purity greater than 89%. This allows you to use lower-cost salt sources, reducing overall production expenses.Q: How long does it take to install and start production?
A: Since the system is fully skid-mounted and pre-assembled, installation typically takes 1-2 days for utility connections (power, water, steam). Commissioning can be completed within a week.Q: What is the typical output purity of caustic soda flakes?
A: The system produces caustic soda flakes with NaOH content ≥ 98%, meeting industry standard requirements.Q: Can the system be customized for different capacities?
A: Yes, we offer production capacities from 1 ton/day up to 20 tons/day. Custom designs are available upon request.Q: What after-sales support do you provide?
A: We provide 12 months warranty, technical documentation, online support, and spare parts. On-site installation guidance is also available.Q: Is the system suitable for small-scale production?
A: Absolutely. The low investment cost and compact design make it ideal for small to medium-sized enterprises looking to produce their own caustic soda flakes.Q: What utilities are required to operate the system?
A: You need electricity (380V/50Hz, 3-phase), process water, steam (if applicable), and a drainage system. Detailed utility requirements are provided in the technical datasheet.Q: How do I get a quotation or more information?
A: Please contact our sales team via email or phone. We can provide a detailed proposal based on your specific requirements.
Experience the benefits of a cost-effective, plug-and-play caustic soda flake system. Contact Tianjin ZhuoLiNeng Technology today to discuss your project.
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