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As a leading manufacturer based in Tianjin, China, Tianjin ZhuoLiNeng (ZLN) Technology Co., Ltd. is proud to present our Fully Automatic Caustic Soda Flake Plant with Less Salt & Electricity Consumption and Mill Test Report. This state-of-the-art production line is designed to deliver high-purity caustic soda flakes (NaOH) with exceptional energy efficiency and minimal salt residue, meeting the rigorous demands of global chemical processing industries. With our certified quality management system and years of engineering expertise, we offer a turnkey solution that reduces operational costs while maximizing output consistency.
Our plant integrates advanced PLC automation, low-salt evaporation technology, and energy-saving crystallization units to achieve a significant reduction in both salt content (≤0.3%) and electricity consumption (≤600 kWh per ton of product). Every unit is factory-tested and accompanied by a Mill Test Report ensuring compliance with your specifications. Whether you are expanding existing capacity or establishing a new production line, ZLN's solution provides a reliable, scalable, and cost-effective pathway to high-quality caustic soda flakes.
Key Features & Technical Specifications
Fully Automatic Operation: PLC-based control system with touchscreen interface, enabling one-button start-up, real-time monitoring, and automatic alarm management. Reduces labor costs and human error.
Low Salt Consumption: Patented brine purification and multi-effect evaporation design limits residual salt to ≤0.3%, meeting high-purity market requirements for applications like textile, food processing, and water treatment.
Energy-Efficient Design: Heat recovery system and optimized crystallizer reduce electricity consumption by up to 20% compared to conventional plants. Average power usage: ≤600 kWh/ton of flakes.
Robust Construction: Main components in contact with caustic are made of SS304 or SS316L (optional) to resist corrosion and ensure long service life. All critical parts are sourced from reputable suppliers.
Integrated Safety Features: Emergency stop, over-temperature protection, pressure relief valves, and leak detection sensors ensure safe operation in compliance with international standards.
Mill Test Report Included: Each plant undergoes a full functional test before shipment, and a detailed report is provided covering capacity, purity, salt content, power consumption, and mechanical performance.
| Parameter | Value |
|---|---|
| Daily Capacity | 1–10 tons (customizable) |
| NaOH Purity (Flakes) | ≥99% |
| Residual Salt Content | ≤0.3% |
| Electricity Consumption | ≤600 kWh/ton |
| Steam Consumption | ~1.5 tons/ton (optional) |
| Operating Temperature | 130–150°C (evaporation stage) |
| Control System | PLC + Touchscreen (Siemens/Allen-Bradley optional) |
The plant is designed for continuous 24/7 operation with minimal downtime. Our engineering team offers on-site installation supervision and training for your operators. Furthermore, we provide spare parts packages and remote technical support to ensure your production runs smoothly.
Why Choose ZLN?
Global Footprint: Our equipment has been exported to North America, South America, Europe, Southeast Asia, Africa, Oceania, the Middle East, and more. We understand diverse market requirements.
Customization: We can tailor the plant capacity, automation level, and material grades to match your specific raw material conditions and product specifications.
Transparent Testing: Every plant is factory-tested, and a Mill Test Report is provided to verify performance before delivery.
By choosing ZLN Technology, you are partnering with a team that has deep expertise in caustic soda production. Our after-sales service includes 12-month warranty, lifetime technical support, and fast response to inquiries. We are committed to helping you achieve the lowest total cost of ownership while maintaining the highest product quality.
Frequently Asked Questions (FAQ)
Q: What is the typical salt content in the final flakes?
A: Our standard design achieves ≤0.3% residual salt. For special applications requiring even lower salt (e.g., ≤0.1%), modifications can be made – please consult our sales team.Q: Can the plant handle different feedstock concentrations?
A: Yes, the system is designed to accommodate liquid caustic soda with concentrations ranging from 30% to 50%. Adjustable parameters in the PLC control allow optimization for varying feed conditions.Q: What is the expected electricity consumption per ton of product?
A: The average consumption is ≤600 kWh/ton, depending on capacity and ambient temperature. With our heat recovery system, savings of up to 20% compared to standard plants are achievable.Q: Do you provide installation and commissioning services?
A: Yes, we offer on-site supervision by our engineers, and we can also arrange full turnkey installation for an additional fee. Training for your operators is included.Q: Is the Mill Test Report included for every plant?
A: Absolutely. Each plant undergoes a comprehensive test run, and the report includes data on capacity, purity, salt content, power consumption, and mechanical performance. This ensures you receive a fully verified system.Q: What is the warranty period?
A: We offer a standard 12-month warranty from the date of shipment, covering manufacturing defects. Extended warranty options are available upon request.Q: How long does delivery take?
A: Delivery time depends on the capacity and customization level. Typically, it ranges from 30 to 60 days after order confirmation. We will provide a precise schedule in the quotation.Q: Can the plant be integrated with existing production lines?
A: Yes, our system is modular and can be integrated with your existing evaporation or drying equipment. We will conduct a site assessment to ensure seamless connectivity.
With our Fully Automatic Caustic Soda Flake Plant, you can achieve high production efficiency, lower operating costs, and consistent product quality. We invite you to contact us for a detailed proposal and to discuss how ZLN can support your business growth. Our team is ready to provide you with technical data sheets, reference installations, and a competitive quotation.
Trust ZLN – Your Partner in Caustic Soda Production. Ship from Tianjin port, serving global markets since 2010. For more information, please reach out to our sales department.
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