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Help CenterSkid Mounted Caustic Soda Flake Unit With Plug-Play Design and Reduced Salt & Power Consumption
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As a leading manufacturer in the chemical equipment industry, Tianjin ZhuoLiNeng (ZLN) Technology Co., Ltd. proudly presents the Skid Mounted Caustic Soda Flake Unit with a true plug-and-play design. This innovative unit is engineered to significantly reduce both salt content in the final product and overall power consumption, offering you a cost-effective and efficient solution for caustic soda flake production. Our skid-mounted approach means the entire system is pre-assembled, pre-tested, and ready for rapid installation, saving you weeks of on-site construction time.
This unit is the result of years of R&D and field experience, combining advanced evaporation and crystallization technologies into a compact, modular system. Whether you are expanding an existing plant or setting up a new production line, our Skid Mounted Caustic Soda Flake Unit delivers consistent quality, lower operating costs, and simplified maintenance.
Key Features & Technical Specifications
True Plug-and-Play Design: All components (evaporator, crystallizer, condenser, pumps, piping, control panel) are mounted on a single skid. Only electrical and utility connections are needed on-site.
Reduced Salt Content: Advanced separation technology ensures the produced caustic soda flakes have lower sodium chloride impurity, meeting high-purity market requirements.
Lower Power Consumption: Optimized heat recovery and energy-efficient pump design reduce electricity usage by up to 15-20% compared to conventional units.
Compact Footprint: The skid integration minimizes floor space requirements, ideal for plants with limited real estate.
Automated Control: PLC-based system with touch screen interface allows precise monitoring of temperature, pressure, concentration, and flow rates.
Robust Construction: Made from corrosion-resistant materials (316L stainless steel or carbon steel with anti-corrosion lining) to withstand harsh caustic environments.
Fast Installation: Typically within 5-7 days from arrival to commissioning, thanks to pre-wiring and pre-piping.
Easy Maintenance: Modular design with accessible components facilitates cleaning and servicing.
| Parameter | Value |
|---|---|
| Capacity (tons per day) | 1 – 20 TPD (customizable) |
| Final Product NaOH Content | ≥ 99% (flakes) |
| Salt (NaCl) Content | ≤ 0.05% (typical) |
| Power Consumption | ~ 80-100 kWh per ton of product (depending on capacity) |
| Steam Consumption | ~ 0.8-1.0 ton steam per ton of product |
| Skid Dimensions (L×W×H) | Customized based on capacity |
| Control System | PLC + HMI (Siemens or equivalent) |
Advantages Over Traditional Units
Lower Salt Content: Our proprietary crystallization process reduces salt carryover, yielding high-purity flakes that command premium prices in the market.
Energy Savings: Integrated heat recovery system and variable frequency drives (VFD) on pumps reduce power consumption significantly.
Faster ROI: Lower operational costs (electricity, steam, maintenance) combined with higher product quality mean quicker payback.
Simplified Logistics: Skid-mounted design allows easy transport via standard container or flat rack, and installation without heavy civil works.
Global Support: As a manufacturer with certification, ZLN provides comprehensive after-sales service, including remote troubleshooting and spare parts supply.
Our Skid Mounted Caustic Soda Flake Unit is already serving clients in North America, South America, Europe, Africa, and Asia. With a strong track record of reliability and performance, it is the ideal choice for both new projects and capacity expansions.
Trusted Partner – Tianjin ZLN Technology
Tianjin ZhuoLiNeng (ZLN) Technology Co., Ltd. is a professional manufacturer with certification, dedicated to the design and production of chemical process equipment. Located in Tianjin, China, we have convenient access to the port for efficient global shipping. Our main markets cover all major regions worldwide, and we have delivered over 100 sets of caustic soda flake units to satisfied customers. We offer custom solutions tailored to your specific raw material conditions and capacity requirements. Our team of experienced engineers provides full technical support from project evaluation to commissioning and training.
Choose ZLN for your next caustic soda flake project and experience the difference in quality, efficiency, and service. Contact us today for a quotation or technical discussion.
Frequently Asked Questions
Q: What is the typical lead time for a skid-mounted caustic soda flake unit?
A: Lead time depends on capacity and customization. Standard units require 45-60 days from order confirmation. We will provide a specific schedule upon inquiry.Q: Can the unit handle different feed concentrations?
A: Yes, the unit is designed to handle a range of feed caustic soda concentrations (typically 30-50% NaOH). The control system adjusts parameters automatically for optimal performance.Q: What are the utility requirements?
A: The unit requires a steam supply, cooling water, electricity (3-phase, 380V/50Hz or 480V/60Hz), and compressed air for instrumentation. Detailed utility consumption data is provided in the datasheet.Q: How is the salt content reduced compared to conventional units?
A: We employ a multi-stage evaporation and crystallization process with special salt separation internals, which significantly reduces NaCl entrainment in the final flakes.Q: Do you provide training for operators?
A: Yes, we offer on-site training for your operators as part of the commissioning service, as well as detailed operation manuals.Q: What is the warranty period?
A: Standard warranty is 12 months from commissioning or 18 months from shipment, whichever comes first. Extended warranty options are available upon request.Q: Can the unit be customized for space constraints?
A: Absolutely. The skid dimensions and layout can be customized to fit your existing plant layout. We also offer split-skid designs for very large capacities.Q: Is after-sales support available globally?
A: Yes, we provide remote technical support and can dispatch engineers for on-site service. Our spare parts warehouse in Tianjin ensures quick delivery.
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