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Help CenterSkid Mounted Hydrochloric Acid Production System With 1 Year Warranty and Technical Training Support
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As a leading manufacturer based in Tianjin, China, Tianjin ZhuoLiNeng (ZLN) Technology Co., Ltd. is proud to introduce our Skid Mounted Hydrochloric Acid Production System — a compact, efficient, and fully integrated solution designed for on-site HCl generation. This system combines advanced chemical engineering with modular skid-mounted design, significantly reducing installation time and operational complexity. With a 1-year warranty and comprehensive technical training support, we ensure your team can operate and maintain the system with confidence.
Our system is engineered to produce high-purity hydrochloric acid (typically 31-37% concentration) using a controlled synthesis process. The skid-mounted configuration integrates all key components — reactor, absorber, cooling tower, control panel, and safety interlocks — onto a single steel frame, making it ideal for projects requiring rapid deployment and minimal footprint.
Key Features & Technical Specifications
Modular Skid Design: Pre-assembled and tested before shipment, reducing on-site installation time by up to 60%.
High Efficiency Absorption: Uses advanced adiabatic absorption technology to achieve >99% HCl recovery rate.
Automated PLC Control: Touch-screen interface with real-time monitoring of temperature, pressure, and flow rates.
Corrosion-Resistant Materials: All wetted parts are made of high-grade PP, FRP, or titanium to ensure long service life.
Safety Features: Emergency shutdown, leak detection, and pressure relief valves as standard.
Flexible Capacity: Available in standard capacities from 1 to 50 tons per day, with custom sizes upon request.
Energy Saving: Optimized heat exchange design reduces energy consumption by 15-20% compared to conventional systems.
Low Maintenance: Self-cleaning filter and easy-access components minimize downtime.
| Parameter | Specification |
|---|---|
| System Type | Skid-mounted, integrated HCl production line |
| Product Purity | 31% – 37% HCl (adjustable) |
| Raw Material | Hydrogen & Chlorine gas (or hydrochloric acid – water process) |
| Rated Capacity | 1 – 50 TPD (customizable) |
| Power Consumption | ≤ 45 kWh per ton HCl (depending on capacity) |
| Warranty Period | 12 months from commissioning |
| Training Support | On-site training for 3-5 days or online video sessions |
Why Choose ZLN Skid Mounted HCl System?
Rapid Deployment: Factory pre-assembly and testing mean you can start production within days of delivery.
Cost Savings: Eliminates the need for extensive civil works and piping — reduces overall project cost by 30-40%.
User-Friendly Operation: Intuitive PLC interface with remote monitoring capability reduces labor costs.
Global Compliance: Designed to meet quality standards and international safety regulations.
After-Sales Support: Dedicated technical team available 24/7 via email/phone, plus spare parts inventory.
Our system is widely used in the chemical industry for metal pickling, water treatment pH adjustment, ion exchange resin regeneration, and as a raw material for organic synthesis. With customers in North America, South America, Europe, Southeast Asia, Africa, and the Middle East, ZLN has proven its reliability across diverse operating conditions.
Backed by our certified manufacturing facility in Tianjin, we have delivered over 200 skid-mounted systems globally. We offer a complete package including installation supervision, commissioning, and comprehensive training for your operators. Our 1-year warranty covers all manufacturing defects, and our technical team is always ready to assist.
Contact us today to discuss your specific hydrochloric acid production requirements. We provide customized solutions with competitive pricing and fast delivery from Tianjin port. Let ZLN be your trusted partner in chemical processing.
Frequently Asked Questions
Q: What is the typical lead time for this skid-mounted HCl system?
A: Standard lead time is 30-45 days after order confirmation, depending on capacity and customization level. We can expedite for urgent projects.
Q: Do you provide training for operators who have no prior experience?
A: Yes, our technical training support covers both theoretical knowledge and hands-on operation. We can arrange on-site training for 3-5 days or provide detailed video manuals.
Q: What raw materials are needed to run this system?
A: The system typically uses hydrogen and chlorine gas to produce HCl via combustion. Alternatively, we offer a version that concentrates dilute hydrochloric acid. Please specify your raw material availability.
Q: Can the system be expanded if production needs increase?
A: Yes, our modular design allows for parallel installation of additional skids. The control system can be integrated to manage multiple units.
Q: Is the system compliant with international safety standards?
A: Absolutely. The system is designed in accordance and follows applicable safety codes. We include multiple safety interlocks and emergency shutdown functions.
Q: What is the warranty coverage and what is excluded?
A: The 1-year warranty covers manufacturing defects in materials and workmanship. Consumable parts (e.g., gaskets, filters) are covered for 6 months. Normal wear and tear, misuse, or unauthorized modifications are excluded.
Q: How much floor space is needed for installation?
A: A typical 10 TPD system occupies approximately 15m x 8m area. We provide a detailed layout drawing for your site evaluation.
Q: Do you offer spare parts packages?
A: Yes, we recommend purchasing a spare parts kit for critical components (pumps, valves, sensors) to ensure uninterrupted operation.
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