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Help CenterPLC Controlled Hydrochloric Acid Production System With Plug-Play Skid Mounted Design and NACL>89%
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Welcome to Tianjin ZhuoLiNeng (ZLN) Technology Co., Ltd. – your trusted manufacturer of advanced chemical processing equipment. We are proud to present our PLC Controlled Hydrochloric Acid Production System with Plug-Play Skid Mounted Design and NACL>89%. This system is engineered to deliver high-purity hydrochloric acid (HCl) efficiently and safely, leveraging our years of expertise in the chemical industry. Designed for ease of installation and operation, the skid-mounted unit arrives pre-assembled and tested, drastically reducing on-site setup time. Whether you are in the chemical, water treatment, or metal processing sector, our solution offers a reliable and cost-effective way to produce HCl on-demand.
Our system incorporates a Programmable Logic Controller (PLC) that automates the entire production process, ensuring consistent quality and minimal human intervention. The plug-and-play design means you can connect utilities and start production within hours. With a raw material requirement of NaCl purity above 89%, you can utilize cost-effective salt sources while maintaining high output quality. The robust construction meets international standards, and we ship globally from our port in Tianjin, China.
Key Features and Technical Specifications
PLC Automation: Fully automated control of temperature, pressure, flow rate, and acid concentration. Touchscreen interface for easy monitoring and parameter adjustment.
Skid-Mounted Design: All components (reactor, scrubber, piping, control panel) are mounted on a single steel frame. Compact footprint, easy to transport and install.
Plug-and-Play Operation: Pre-wired and pre-piped at factory. Only need to connect power, water, and raw material feed. Minimal commissioning required.
High Efficiency: Advanced reaction technology ensures >95% conversion rate of NaCl to HCl, with byproduct sodium sulfate (optional recovery).
Raw Material Flexibility: Accepts NaCl with purity >89% (including industrial salt, byproduct salt). Lower grade salt accepted with slight adjustment.
Safety Features: Multiple safety interlocks, emergency shutdown, gas leak detection, and overpressure protection. Compliant with international safety standards.
Customizable Capacity: Standard models available for 1 ton/day, 5 ton/day, 10 ton/day, and up to 50 ton/day. Custom designs available upon request.
Low Maintenance: Corrosion-resistant materials (FRP, Hastelloy, PTFE lining) extend service life. Easy access to all components for servicing.
| Parameter | Specification |
|---|---|
| Product Acid Concentration | 5% – 32% (adjustable via PLC) |
| Production Capacity | 1 – 50 tons/day (customizable) |
| Raw Material (NaCl) Purity | >89% |
| Power Consumption | Approx. 0.5 – 1.5 kWh per kg HCl (depending on capacity) |
| Operating Temperature | 80 – 120°C (controlled by PLC) |
| System Pressure | Atmospheric to slight negative pressure (safe) |
| Skid Dimensions (Example 5t/d) | 6m x 3m x 3m (L x W x H) |
Advantages for Your Business
Cost Savings: Produce your own HCl on-site, eliminating transportation and storage costs of bulk acid. Reduce dependency on suppliers.
Consistent Quality: PLC control ensures stable acid concentration and purity, meeting your process requirements batch after batch.
Fast ROI: Typical payback period of 12–18 months based on volume usage. Our modular design allows future capacity expansion.
Eco-Friendly: Closed-loop system minimizes emissions. Byproduct sodium sulfate can be recovered for sale or safe disposal.
Global Support: We provide installation supervision, commissioning, and remote technical support. Spare parts available worldwide.
At Tianjin ZLN Technology, we are committed to delivering reliable and innovative solutions. Our hydrochloric acid production system has been successfully deployed in over 20 countries across North America, South America, Europe, Asia, Africa, and Oceania. The system is manufactured in our certified facility in Tianjin, China, ensuring strict quality control from raw material to final assembly. We offer flexible shipping via Tianjin port, with lead times typically 30–45 days depending on configuration.
We understand that every customer has unique requirements. That's why we offer customization options for capacity, automation level, and materials of construction. Our engineering team will work closely with you to design the optimal solution. Contact us today for a quote or technical consultation – let us help you streamline your hydrochloric acid production and reduce operational costs.
Frequently Asked Questions
What is the minimum purity of NaCl required?
Our system is designed to work with NaCl purity >89%. Higher purity may improve efficiency but is not required.How long does installation take?
Since it's a skid-mounted plug-and-play system, installation typically takes 1–2 days. We provide on-site supervision if needed.Can I produce different concentrations of HCl?
Yes, the PLC allows you to adjust the target acid concentration from 5% to 32% by controlling water and salt feed rates.What are the utility requirements?
You need electricity (380V/3 phase or 220V/3 phase, depending on capacity), water supply, and a drain. Compressed air may be required for some models.What safety features are included?
The system includes emergency stop buttons, temperature/pressure alarms, automatic shutdown on fault, gas leak detectors, and corrosion-resistant materials.Is the system suitable for small-scale production?
Absolutely. We offer capacities as low as 1 ton per day, ideal for small chemical plants or laboratories.Do you provide training?
Yes, we include operator training at your site or remotely. Detailed manuals and video tutorials are also provided.What is the warranty period?
Our standard warranty is 12 months from shipment. Extended warranty options are available upon request.
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