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Tianjin ZhuoLiNeng (ZLN) Technology Co., Ltd. is a professional manufacturer specializing in chemical process equipment. With years of experience in the field, we proudly present our Fully Automatic Hydrochloric Acid Production System with Skid Mounted Plug-Play Design. This system integrates advanced gas absorption technology, intelligent automation, and a compact modular structure to deliver high-purity hydrochloric acid efficiently and safely. Designed for easy installation and immediate operation, it significantly reduces on-site engineering work and commissioning time, making it an ideal solution for clients seeking reliable and cost-effective HCl production.
Our system ensures consistent product quality, minimal environmental impact, and low maintenance requirements. Whether you are expanding capacity or building a new plant, ZLN’s skid-mounted HCl production unit offers a turnkey approach that meets the highest industrial standards.
Key Features & Technical Specifications
Fully Automatic Operation: PLC-based control system with HMI touch screen allows one-touch start, real-time monitoring, and automatic adjustment of parameters such as temperature, pressure, and acid concentration.
Skid-Mounted Plug-and-Play Design: All components (absorber, circulation pump, storage tank, control panel, and piping) are pre-assembled on a sturdy steel skid. Delivered ready to connect to utilities – no complex foundation or field fabrication required.
High Absorption Efficiency: Utilizes advanced adiabatic absorption technology with proprietary packing to achieve hydrochloric acid concentration up to 35% (customizable) and yield above 99%.
Corrosion-Resistant Materials: Wetted parts made of PPH, FRP, or PVC to withstand aggressive HCl gas and liquid, ensuring long service life.
Safety & Environmental Protection: Equipped with gas leak detection, emergency shutdown, and automatic exhaust treatment to prevent HCl emission. Optional scrubber for tail gas purification.
Energy-Efficient: Optimized circulation system reduces power consumption. Heat recovery option available for reducing operating costs.
Compact Footprint: Modular skid design saves valuable floor space compared to traditional field-erected plants.
| Parameter | Specification |
|---|---|
| Capacity (tons/day) | 1 – 50 (customizable) |
| Product Concentration (HCl %) | 20% – 35% (adjustable) |
| Raw Material | HCl gas (byproduct from chlorination or other processes) |
| Power Consumption | ≤ 15 kWh per ton of HCl (depending on capacity) |
| Control System | PLC (Siemens/Allen-Bradley/Mitsubishi optional) + HMI |
| Skid Dimensions (L×W×H) | Customized according to capacity |
| Operating Temperature | Ambient – 80°C (depending on concentration) |
| Instrument Air | 0.5 – 0.7 MPa, dry and oil-free |
Why Choose ZLN’s Skid-Mounted HCl Production System?
Our system is designed for clients who value rapid deployment, operational simplicity, and long-term reliability. The skid-mounted plug-and-play concept eliminates the need for extensive civil works and on-site welding, reducing installation time from months to weeks. With the fully automatic control, you can produce hydrochloric acid with consistent quality while minimizing labor costs and human error.
Additionally, the system is built with modular expandability. Should your production demand increase, additional skids can be added in parallel. We also offer comprehensive after-sales services including installation supervision, commissioning, and operator training. Our team of engineers is available for remote support and on-site visits.
Trust & Credibility
Tianjin ZhuoLiNeng Technology Co., Ltd. is an certified manufacturer with a track record of supplying chemical equipment to clients across North America, South America, Europe, Southeast Asia, Africa, Oceania, the Middle East, and domestic markets. We have shipped hundreds of systems from our port in Tianjin, China. Each system undergoes rigorous quality inspection and testing before shipment. Our after-sales team provides prompt technical support and spare parts supply.
We are committed to helping you achieve efficient, safe, and environmentally friendly hydrochloric acid production. Contact us today for a tailored solution that meets your specific capacity and site requirements. Let ZLN be your trusted partner in chemical process engineering.
Frequently Asked Questions (FAQ)
Q: What is the typical lead time for this system?
A: Lead time depends on capacity and customization. Standard systems are typically delivered within 8–12 weeks after order confirmation. Please contact us for a precise schedule.Q: Can the system handle variable HCl gas feed composition?
A: Yes, the PLC control automatically adjusts operating parameters (e.g., circulation rate, temperature) to maintain stable product quality even with fluctuations in feed gas.Q: Do I need to provide any auxiliary equipment?
A: The skid includes all necessary process equipment. You only need to supply utilities (power, water, instrument air) and connect the HCl gas inlet and product outlet. Optional tail gas scrubber can be integrated.Q: What safety features are included?
A: The system is equipped with emergency shut-off valves, gas leak detectors, pressure relief devices, and automatic shutdown in case of abnormal conditions. We also provide a safety interlock logic.Q: Is the system easy to maintain?
A: Yes. All components are accessible via the skid platform. Routine maintenance mainly involves checking pump seals, cleaning filters, and inspecting instrumentation. Detailed manuals are provided.Q: Can I get a customized capacity?
A: Absolutely. We design each system according to your required daily output and concentration. Our engineering team will work with you to optimize the layout and performance.Q: What certifications does the system have?
A: Our manufacturing facility is certified. The system can be designed to meet CE, ASME, or other international standards upon request. Please specify your requirements when inquiring.Q: Do you provide installation and training?
A: Yes, we offer on-site installation supervision, commissioning, and operator training. Remote support is also available via video call.
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