Contact Platform Support
Help CenterSkid Mounted Hydrochloric Acid Generator With Fully Automatic Control and NACL>89% Purity Requirement
Product Spotlights
Related Products
-
Hydrochloric Acid Dosing System for Water Treatment Plants With Fully Automatic ControlUS$ 100000 - 2000000MOQ: 1 Set -
PLC Controlled Hydrochloric Acid Production System With Plug-Play Skid Mounted Design and NACL>89%US$ 100000 - 2000000MOQ: 1 Set
-
Skid Mounted Hydrochloric Acid Generator Used in Chemical Manufacturing With Less Investment on SaltUS$ 100000 - 2000000MOQ: 1 Set
-
Hydrochloric Acid Dosing System With Mill Test Report and Fully Automatic Control for Reliable OperationUS$ 100000 - 2000000MOQ: 1 Set
-
Automatic Hydrochloric Acid Production Line With Skid Mounted Plug-Play and Less Salt Electricity ConsumptionUS$ 100000 - 2000000MOQ: 1 Set
Welcome to Tianjin ZhuoLiNeng (ZLN) Technology Co., Ltd. – a professional manufacturer specializing in advanced chemical process equipment. Our Skid Mounted Hydrochloric Acid Generator with Fully Automatic Control is designed to produce high-purity hydrochloric acid on-site, meeting the stringent requirement of NaCl purity > 89% for the feedstock. This all-in-one solution integrates reaction, purification, and control systems into a compact, pre-assembled skid, significantly reducing installation time and operational complexity. Whether you are in the chemical industry, water treatment, or oil & gas sector, this generator delivers consistent acid quality with minimal manual intervention, backed by our certified manufacturing process.
Key Features & Technical Specifications
Fully Automatic Control System: Equipped with a PLC-based touch screen interface, the system automatically regulates reactant feed rates, temperature, pressure, and acid concentration. Operators can monitor real-time data and adjust parameters remotely, ensuring stable production 24/7.
High Purity Output: The generator is designed to process raw salt with NaCl content > 89%, producing hydrochloric acid of consistent concentration (typically 30-36% HCl by weight). The integrated purification stage removes impurities, meeting industrial-grade standards.
Skid-Mounted Modular Design: All components – including reactors, heat exchangers, absorption towers, pumps, and control panels – are pre-assembled on a single steel skid. This reduces field installation work by up to 70% and allows for easy relocation if needed.
Energy Efficiency: Advanced heat recovery technology reduces overall energy consumption. The system utilizes exothermic reaction heat to preheat feedstock, lowering operational costs.
Safety Features: Multiple safety interlocks, emergency shutdown systems, and leak detection sensors are integrated. The system is designed to handle corrosive chemicals safely, with corrosion-resistant materials used throughout.
Low Maintenance: The skid-mounted design simplifies access to all components. Automatic cleaning cycles and self-diagnosis alerts reduce downtime and extend equipment lifespan.
| Parameter | Value |
|---|---|
| Production Capacity (HCl 30%) | 500 kg/day to 5000 kg/day (customizable) |
| Feedstock NaCl Purity | ≥ 89% |
| Product HCl Concentration | 30% ± 2% (adjustable) |
| Power Consumption | ≤ 60 kWh/ton HCl (including auxiliary) |
| Skid Dimensions (L×W×H) | 6m × 2.5m × 3m (for 2 TPD model) |
| Control System | PLC + HMI, remote monitoring optional |
| Material of Construction | FRP, PVC, Titanium (for critical parts) |
Advantages for Your Business
Cost Savings: On-site generation eliminates the need for purchasing and transporting hazardous hydrochloric acid, reducing logistics costs and safety risks. The high efficiency of the system also lowers raw material consumption per ton of acid produced.
Quality Control: With fully automatic control, you can maintain consistent acid quality batch after batch, meeting your specific process requirements. The system can be programmed to adjust concentration and purity as needed.
Environmental Compliance: The closed-loop design minimizes emissions and waste. The system is built to meet international environmental standards, and optional scrubbers can be added for even stricter compliance.
Scalability: Multiple units can be installed in parallel for larger capacities. The modular design allows for future expansion without major infrastructure changes.
Why Choose Tianjin ZLN Technology? As a dedicated manufacturer with certification, we have supplied equipment to markets across North America, South America, Europe, Southeast Asia, Africa, Oceania, and the Middle East. Our factory is located in Tianjin, China, a major port city ensuring efficient global shipping. We provide comprehensive after-sales support, including installation supervision, training, and spare parts availability. Our team of engineers can customize the generator to match your specific raw material quality and desired acid specifications. Contact us today to discuss your hydrochloric acid production needs and request a quotation.
Frequently Asked Questions
What is the minimum NaCl purity required for the feedstock?
The system is designed to work with raw salt containing NaCl ≥ 89%. Lower purity may affect efficiency and product quality, but we can customize the process for specific impurities.Can the generator produce hydrochloric acid of different concentrations?
Yes, the standard output is 30% HCl, but the concentration can be adjusted between 25% and 36% by changing operation parameters. Concentrations above 36% may require additional equipment.How long does it take to install and commission the skid-mounted unit?
Installation typically takes 2-3 days for the skid, plus 1-2 weeks for commissioning and operator training. Our engineers can supervise the process on-site.What safety certifications does the equipment have?
The system is designed in compliance with international safety standards. Our factory holds certification, and we can provide additional documentation upon request.What are the maintenance requirements?
Routine maintenance includes checking pumps, valves, and sensors every 3-6 months. The automatic cleaning cycle reduces manual work. A detailed maintenance manual is provided.Can the system be integrated with existing plant control systems?
Yes, the PLC supports Modbus, Profibus, and other common protocols for remote monitoring and integration with DCS or SCADA systems.What is the typical payback period for this equipment?
Depending on local acid prices and production volume, the payback period is usually 12-18 months. Contact us for a detailed cost analysis.Do you offer after-sales service and spare parts?
Yes, we provide a one-year warranty, free technical support, and a full range of spare parts. Our service team is available 24/7 for emergencies.
Send Inquiry to This Supplier
You May Also Like
-
Fully Automatic Hydrochloric Acid Production System With Skid Mounted Plug-Play DesignUS$ 100000 - 2000000MOQ: 1 Set
-
Hydrochloric Acid Dosing System With Less Salt and Electricity Consumption and PLC ControlUS$ 100000 - 2000000MOQ: 1 Set
-
Skid Mounted Hydrochloric Acid Production System With 1 Year Warranty and Technical Training SupportUS$ 100000 - 2000000MOQ: 1 Set
-
Fully Automatic Liquid Chlorine Dosing Skid With Plug-Play Installation and Less Salt & Electricity ConsumptionUS$ 100000 - 2000000MOQ: 1 Set
-
Industrial Liquid Chlorine Injection for Wastewater Disinfection With Fully Automatic ControlUS$ 100000 - 2000000MOQ: 1 Set
-
Skid Mounted Liquid Chlorine Generator With PLC Control and Less Salt & Electricity ConsumptionUS$ 100000 - 2000000MOQ: 1 Set
-
Industrial Liquid Chlorine Injection System With Skid Mounted Design and Salt Purity Requirement NACL>89%US$ 100000 - 2000000MOQ: 1 Set
-
Fully Automatic Liquid Chlorine Dosing System With Skid Mounted Plug-Play DesignUS$ 100000 - 2000000MOQ: 1 Set
-
Plug-Play Liquid Chlorine Dosing Unit With Fully Automatic Control and Less Salt & Electricity ConsumptionUS$ 100000 - 2000000MOQ: 1 Set
-
Liquid Chlorine Production System Requiring Salt Purity Only NACL>89% for Lower InvestmentUS$ 100000 - 2000000MOQ: 1 Set
