Long Service Life DBY355 Bevel Cylindrical Gear Reducer Stone Powder Production Line Drive
Product Spotlights
Jiangsu Manqi Machinery Co., Ltd. presents the DBY355 Bevel Cylindrical Gear Reducer, specifically engineered for stone powder production line drives. Since 2017, we have been manufacturing robust transmission solutions in our 10,000–30,000 m² factory, serving clients across Eastern Europe, Southeast Asia, Africa, and South Asia. This gear reducer combines bevel and cylindrical gear stages to deliver exceptional torque and long service life under heavy-duty conditions. Its compact design and high efficiency make it the ideal choice for continuous stone grinding and milling operations.
Key Features & Technical Advantages
- Long Service Life: Hardened and ground gears with precision bearings ensure durability even under 24/7 operation.
- High Efficiency: Optimized gear geometry minimizes energy loss, reducing operating costs.
- Low Noise & Vibration: Noise level below 75 dB(A) at rated load, thanks to helical gear design and rigid housing.
- Compact Structure: Integrated bevel and cylindrical stages save space in stone powder production lines.
- Easy Maintenance: Oil drain plug, breather valve, and inspection covers simplify routine checks.
- Wide Ratio Range: Available from 8 to 100 (or custom) to match different mill speeds.
- Sealing Protection: Double lip seals prevent dust ingress – critical for stone powder environments.
- Multiple Mounting Options: Foot, flange, or torque arm configurations available.
Technical Specifications (Typical)
| Parameter | Value |
|---|---|
| Model | DBY355 |
| Ratio Range | 8 – 100 (customizable) |
| Input Power | Up to 55 kW |
| Output Torque | Up to 12,000 Nm |
| Input Speed | Max 1,500 rpm |
| Efficiency | ≥94% |
| Lubrication | Oil bath with synthetic oil (optional) |
| Weight | Approx. 250 kg |
Customer Benefits
- Reduced Downtime: Long-life design minimizes replacement intervals.
- Lower Energy Bills: High efficiency directly cuts electricity consumption.
- Cleaner Operation: Dust-proof seals protect internal components, reducing contamination.
- Flexible Integration: Can be directly coupled to stone mill shafts or via belt drive.
- Global Support: Spare parts available from our Suzhou warehouse for quick delivery.
Company & Trust
Founded in 2017, Jiangsu Manqi Machinery Co., Ltd. has grown into a reliable manufacturer with a 10,000–30,000 m² modern facility in Suzhou, Jiangsu, China. We ship from Shanghai Port to Eastern Europe, Southeast Asia, Africa, and South Asia. Our experienced team (11–50 employees) focuses on quality control and customer service. Every DBY355 reducer undergoes rigorous testing before dispatch. We offer a standard 12-month warranty and technical support. To discuss your stone powder production line requirements, contact us today for a competitive quote.
Frequently Asked Questions
-
Q: What is the typical lifespan of the DBY355 in a stone powder line?
A: Under normal operation with regular maintenance, it can exceed 10 years. Actual life depends on load and environment. -
Q: Can the reducer be customized for a specific output speed?
A: Yes, we offer a wide ratio range and can design custom ratios to meet your exact RPM requirements. -
Q: What lubrication oil is recommended?
A: For standard operation, mineral EP gear oil (ISO VG 320–460) is used. Synthetic oil is optional for extreme temperatures. -
Q: How do I prevent dust from entering the gearbox?
A: The reducer comes with double lip seals and a breather valve. For highly dusty environments, we recommend adding an external air filter (available upon request). -
Q: What mounting positions are available?
A: Foot-mounted is standard; flange-mounted or torque arm configurations are also available as options. -
Q: Do you provide installation drawings?
A: Yes, we supply dimension drawings and installation manual with each unit. CAD files are available upon request. -
Q: What is the warranty period?
A: We provide a 12-month warranty from shipment date, covering manufacturing defects. Extended warranty can be negotiated. -
Q: Can I get a sample before bulk order?
A: Yes, sample orders are welcome. Lead time is typically 15–25 days depending on configuration.
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