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Help CenterDCY500 Bevel Cylindrical Gear Drive 20-50kW 1600rpm Hardened Tooth Surface Oil Lubrication
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Jiangsu Manqi Machinery Co., Ltd. proudly presents the DCY500 Bevel Cylindrical Gear Drive – a robust power transmission solution engineered for demanding industrial applications. As a manufacturer with a 10,000–30,000 m² facility and over 6 years of experience (since 2017), we combine precision manufacturing with rigorous quality control to deliver gear drives that offer outstanding durability and efficiency. With a power range of 20–50 kW and an input speed of 1600 rpm, the DCY500 is specifically designed to handle heavy loads while maintaining smooth, reliable operation.
The hardened tooth surface and oil lubrication system ensure extended service life and reduced maintenance, making it an ideal choice for industries such as mining, cement, steel, and material handling. Our gear drives serve customers across Eastern Europe, Southeast Asia, Africa, and South Asia, and we are committed to providing customizable solutions that meet your specific application needs.
Key Features & Technical Advantages
- Hardened Tooth Surface: Carburizing and quenching process ensures core toughness and surface hardness (HRC 58–62), significantly improving wear resistance and load capacity.
- Oil Lubrication System: Splash or forced oil circulation keeps bearings and gears well-lubricated, reducing friction and heat generation.
- High-Precision Bevel Gears: Spiral bevel gears provide smooth meshing, low noise, and high torque transmission up to 50 kW.
- Compact Modular Design: The DCY500 housing is made of high-strength cast iron, offering excellent vibration damping and structural rigidity.
- Customizable Input/Output Configurations: Available with keyed shafts, splined shafts, or hollow shafts to suit different coupling requirements.
- Versatile Mounting Options: Horizontal, vertical, or flange-mounted – adaptable to your layout constraints.
Technical Specifications
| Parameter | Value |
|---|---|
| Model | DCY500 |
| Power Range | 20 – 50 kW |
| Input Speed (Max) | 1600 rpm |
| Transmission Ratio Range | 8 – 100 (customizable) |
| Tooth Surface Hardness | HRC 58 – 62 |
| Lubrication Method | Oil splash / forced circulation |
| Efficiency | ≥ 94% |
| Noise Level | ≤ 75 dB(A) |
Customer Benefits
- Reduced Downtime: Hardened gears and robust seals minimize wear and contamination risks, ensuring long intervals between overhauls.
- Energy Savings: High transmission efficiency (≥94%) lowers energy consumption, reducing operational costs over time.
- Quiet Operation: Optimized gear geometry and high-precision manufacturing keep noise low, improving workplace comfort.
- Easy Installation: Modular design with standardized mounting dimensions simplifies integration into existing machinery.
- Flexible Adaptation: Available with various input/output arrangements (flange, foot, or shaft mounting) to match your application.
Why Choose Jiangsu Manqi Machinery?
As a specialized manufacturer founded in 2017, we have dedicated ourselves to continuous improvement in gear drive design and production. Our factory spans 10,000–30,000 square meters and is equipped with advanced CNC gear cutting, heat treatment, and inspection equipment. Each DCY500 unit undergoes strict quality checks, including gear meshing testing, noise testing, and load testing, to ensure consistent performance.
We have successfully exported to Eastern Europe, Southeast Asia, Africa, and South Asia, earning trust from clients in cement plants, mining operations, and material handling systems. Our team of 11–50 skilled employees is committed to providing timely technical support and customized solutions. With a convenient location in Suzhou, Jiangsu, near the Port of Shanghai, we offer efficient logistics and competitive shipping terms.
Contact us today to discuss your specific requirements – we can tailor the DCY500 gear drive (including ratio, shaft configuration, and mounting style) to perfectly fit your application. Benefit from our reliable after-sales service and industry-leading craftsmanship.
Frequently Asked Questions (FAQ)
Q1: What is the typical lead time for the DCY500 gear drive?
A: Lead time depends on customization level and order quantity. Standard models usually ship within 30–45 days after order confirmation. For urgent needs, please contact our sales team.
Q2: Can the gear drive be used in high-temperature environments?
A: The DCY500 is designed for ambient temperatures up to 40°C. For higher temperature applications, we recommend consulting our engineers for possible modifications (e.g., high-temperature seals or oil cooling).
Q3: What type of oil should be used for lubrication?
A: We recommend using synthetic or mineral gear oils with viscosity grade ISO VG 220–460, depending on load and ambient conditions. A detailed lubrication schedule is provided in the product manual.
Q4: Is the gear drive reversible?
A: Yes, the DCY500 can operate in both clockwise and counterclockwise directions. However, proper oil level and breather must be adjusted for the intended rotation direction.
Q5: What is the warranty period?
A: Our standard warranty is 12 months from shipment date, covering manufacturing defects. Extended warranty options are available upon request.
Q6: Do you provide technical drawings or CAD models?
A: Yes, upon request we can supply 2D dimension drawings and 3D models in neutral formats (STEP/IGES) to facilitate your design integration.
Q7: How do I select the correct ratio for my application?
A: Please provide your required output speed and input speed (torque), and our application engineers will recommend the optimal ratio and confirm if the DCY500 is suitable or if another model is needed.
Q8: Can the mounting orientation be horizontal or vertical?
A: Absolutely. The DCY500 supports horizontal, vertical, and inclined mounting. For vertical installations, we include an optional oil pump kit to ensure adequate lubrication to the upper bearings.
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