Contact Platform Support
Help CenterDCY500 Industrial Bevel Cylindrical Gear Reducer Low Noise Stable Operation Gear Unit
Product Spotlights
Related Products
-
DCY400 Bevel Cylindrical Gear Reducer 20:1 Ratio Cast Iron Housing for Industrial DrivesNegotiableMOQ: 1 Piece -
Anti-Shock Long Service DBY400 Bevel Cylindrical Gear Reducer Mineral Processing DriveNegotiableMOQ: 1 Piece
-
High Torque Bevel Cylindrical DBY280 Ball Mill Reducer Hardened Tooth Industrial GearboxNegotiableMOQ: 1 Piece
-
Energy Saving DCY315 Bevel Cylindrical Gear Reducer Stable Running Cement Plant GearboxNegotiableMOQ: 1 Piece
-
High Efficiency DBY450 Bevel Cylindrical Gear Reducer Large Capacity Ore Mill Gear UnitNegotiableMOQ: 1 Piece
Jiangsu Manqi Machinery Co., Ltd., established in 2017, is a professional manufacturer specializing in power transmission solutions. With a factory spanning 10,000 to 30,000 square meters and a dedicated team of 11–50 employees, we have been serving clients across Eastern Europe, Southeast Asia, Africa, and South Asia. Our DCY500 Industrial Bevel Cylindrical Gear Reducer is engineered to deliver low noise, stable operation, and exceptional reliability for demanding industrial applications. This gear unit combines advanced bevel and helical gear technology to ensure smooth power transmission, high torque capacity, and long service life.
The DCY500 series is designed for heavy-duty environments where precision and durability are critical. It features a robust housing, precision-ground gears, and high-quality bearings, all housed in a compact footprint. Whether you need to reduce speed for conveyors, mixers, crushers, or other machinery, this gear reducer offers consistent performance with minimal maintenance. Below, we outline its key features, technical specifications, and the concrete benefits it brings to your operations.
Key Features & Advantages
- Low Noise Operation – The bevel and cylindrical gear combination is optimized for meshing, reducing vibration and noise levels to ≤75 dB(A), creating a quieter work environment.
- Stable & Reliable Performance – High-precision gear grinding and rigid housing ensure smooth power transmission, even under fluctuating loads, minimizing downtime.
- High Torque Density – The compact design delivers high torque output while saving space, ideal for installations with limited room.
- Modular Design – Multiple mounting options (foot, flange, and shaft-mounted) and input/output shaft configurations allow easy integration into existing systems.
- Efficient Heat Dissipation – Optimized cooling fins and oil bath lubrication maintain stable operating temperatures, extending gear life.
- Wide Ratio Range – Available ratios from 8:1 to 200:1, covering a broad spectrum of speed reduction needs.
- Durable Construction – Housing made of high-strength cast iron (or ductile iron optional) withstands harsh industrial environments, including dust, moisture, and high ambient temperatures.
Technical Specifications
| Parameter | Value |
|---|---|
| Model | DCY500 |
| Type | Bevel Cylindrical Gear Reducer |
| Noise Level | ≤75 dB(A) |
| Ratio Range | 8 – 200 |
| Input Power | 0.18 – 200 kW |
| Max Torque | Up to 50,000 Nm (depending on ratio) |
| Mounting Position | Foot, Flange, or Shaft-mounted |
| Lubrication | Oil bath (splash lubrication) |
| Housing Material | Cast Iron / Ductile Iron (optional) |
| Color | Customizable (RAL available) |
The DCY500 is suitable for a wide range of industries including mining, cement, metallurgy, chemical, and material handling. Its robust design ensures long-term reliable operation, even under continuous heavy loads. The gear reducer also features an integrated oil drain plug and breather valve for easy maintenance, and all seals are designed to prevent oil leakage.
Customer Benefits
- Reduce Operational Costs – Low noise and stable operation minimize wear and tear, lowering maintenance frequency and spare parts replacement.
- Increase Productivity – High efficiency (up to 94%) and smooth torque transmission ensure your machinery runs at optimal speed, maximizing throughput.
- Enhanced Safety – The quiet operation reduces noise pollution, improving worker comfort and safety on the factory floor.
- Flexible Installation – Multiple mounting and shaft options allow the gearbox to be adapted to almost any existing drive system, reducing engineering time.
- Long Service Life – Precision-ground gears made of case-hardened alloy steel, combined with heavy-duty bearings, provide a lifespan of over 20 years under normal operating conditions.
At Jiangsu Manqi Machinery, we understand that every operation is unique. We offer customization services such as special input flanges, output shafts, and coatings to meet specific environmental requirements. Our engineering team is available to assist with selection and integration.
Trust & Reliability
Since our founding in 2017, Jiangsu Manqi Machinery Co., Ltd. has grown to become a trusted partner for industrial gear solutions. With a factory of 10,000–30,000 m², we maintain strict quality control from raw material inspection to final assembly. Our team of 11–50 skilled professionals ensures that every gear reducer meets stringent performance standards. We export our products to Eastern Europe, Southeast Asia, Africa, and South Asia, and we ship from the Port of Shanghai with competitive lead times. Our annual export value of below US$1 million reflects our commitment to serving niche markets with personalized attention. We invite you to experience the reliability and efficiency of the DCY500 gear reducer. Contact us today for a quotation or technical consultation.
Frequently Asked Questions (FAQ)
-
Q: What is the typical noise level of the DCY500 gear reducer?
A: The DCY500 is designed for low noise operation, typically ≤75 dB(A) under normal load conditions. Actual noise may vary depending on mounting and operating environment. -
Q: Can the gear reducer be used in high-temperature environments?
A: Yes, the standard model can operate at ambient temperatures from -10°C to +40°C. For higher temperatures, we offer optional high-temperature seals and synthetic lubricants. -
Q: What lubricant should I use?
A: We recommend using mineral or synthetic gear oil with viscosity grade ISO VG 220–460, depending on the operating conditions. Please refer to the user manual for specific recommendations. -
Q: Is the DCY500 suitable for reversing applications?
A: Yes, the gear reducer can handle bidirectional operation. However, for frequent reversing, we advise consulting our engineering team to select appropriate bearings and seals. -
Q: How long is the warranty period?
A: We offer a standard warranty of 12 months from the date of shipment. Extended warranty options are available upon request. -
Q: Can I get a customized output shaft size or material?
A: Absolutely. We provide customization for shaft dimensions, material (e.g., stainless steel), and special coatings. Please provide your requirements for a tailored solution. -
Q: What is the typical lead time for the DCY500?
A: For standard models, lead time is approximately 15–25 working days after order confirmation. Custom orders may require additional time. We ship from Shanghai Port. -
Q: Do you provide technical support for installation?
A: Yes, we offer installation manuals and online technical support. For complex projects, on-site supervision can be arranged at an additional cost.
Send Inquiry to This Supplier
You May Also Like
-
DCY280 Bevel Cylindrical Gear Reducer, 280mm Center Distance, for Crushing and Grinding Equipment in MinesNegotiableMOQ: 1 Piece
-
DBY315 Bevel Cylindrical Gear Reducer With 315mm Center Distance, Max Output Torque 5000Nm, Foot MountedNegotiableMOQ: 1 Piece
-
Oil Leak Proof DCY355 Bevel Cylindrical Gear Reducer For Stone Powder Production LineNegotiableMOQ: 1 Piece
-
Low Noise Bevel Cylindrical DBY500 Gear Reducer Factory Direct Supply For Ball MillNegotiableMOQ: 1 Piece
-
Large Output Torque DBY560 Bevel Cylindrical Gearbox Heavy Mining Grinding ReducerNegotiableMOQ: 1 Piece
-
Wear Resistant Heavy Load DBY355 Bevel Cylindrical Gearbox Mining Transmission UnitNegotiableMOQ: 1 Piece
-
Compact Structure Energy Saving DBY280 Bevel Cylindrical Gear Reducer Ore Grinding EquipmentNegotiableMOQ: 1 Piece
-
Stable Transmission DBY450 Bevel Cylindrical Gear Reducer For Medium Capacity Ball MillNegotiableMOQ: 1 Piece
-
Low Noise Hardened Tooth DBY315 Bevel Cylindrical Gear Reducer Factory Direct Supply GearboxNegotiableMOQ: 1 Piece
-
DCY400 Bevel Cylindrical Gear Reducer 4-20kW 1400rpm Standard Compliant Cast Iron HousingNegotiableMOQ: 1 Piece
