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Jiangsu Manqi Machinery Co., Ltd. is a professional manufacturer of gear reducers, established in 2017 with a factory size of 10,000–30,000 square meters in Suzhou, Jiangsu, China. Our DCY560 Hardened Tooth Surface Bevel Cylindrical Gear Reducer is specifically designed for heavy-duty metallurgy equipment, offering reliable power transmission and long service life. With a strong focus on precision and durability, this gear reducer meets the demanding requirements of steel mills, mining conveyors, and other industrial applications. Our products are exported to Eastern Europe, Southeast Asia, Africa, and South Asia, and we are proud to serve clients worldwide from the Port of Shanghai.
Product Features and Technical Specifications
- Hardened Tooth Surface: All gears are carburized, quenched, and ground to achieve high hardness (HRC 58–62) and excellent wear resistance, ensuring stable operation under heavy loads.
- Bevel-Cylindrical Drive: Combines bevel gear and cylindrical gear stages for high efficiency (up to 94–96%) and smooth torque transmission.
- Robust Housing: Cast iron or steel housing with high rigidity, designed to withstand shock loads and harsh environments typical in metallurgy.
- High Load Capacity: The DCY560 model offers a wide range of output torque options, suitable for drives up to several hundred kNm.
- Flexible Installation: Available in horizontal, vertical, or shaft-mounted configurations, with multiple mounting flanges and foot options.
- Customizable Input/Output: Can be equipped with IEC motor flanges, solid or hollow output shafts, and various keyways.
- Long Service Life: Designed with oversized bearings and high-quality oil seals to minimize maintenance and extend operational life.
| Parameter | Specification |
|---|---|
| Model | DCY560 |
| Center Distance (mm) | 560 |
| Nominal Ratio Range | 8 – 100 |
| Input Power Range (kW) | Up to 800 (depending on ratio) |
| Output Torque (kNm) | Up to 650 (available upon request) |
| Gear Hardness | Carburized & Quenched (HRC 58–62) |
| Efficiency | > 94% |
| Lubrication | Splash or forced lubrication (optional) |
Advantages for Your Metallurgy Applications
- Enhanced Reliability: The hardened tooth surface reduces pitting and wear, making the reducer ideal for continuous operation in steel rolling mills, sintering machines, and blast furnace hoists.
- Reduced Maintenance: High-quality oil seals and heavy-duty bearings minimize downtime. The modular design allows easy replacement of parts.
- Energy Savings: High gear efficiency (≥94%) reduces power loss and lowers operating costs.
- Customization Available: We can adapt the input/output configuration, mounting arrangement, and ratio to match your specific equipment.
- Global Compatibility: Designed to meet international standards (e.g., DIN, ISO, GB) and can be integrated with motors from major brands.
Why Choose Jiangsu Manqi Machinery?
Since our establishment in 2017, we have built a factory covering 10,000–30,000 square meters with a dedicated team of 11–50 skilled employees. We export our gearboxes to Eastern Europe, Southeast Asia, Africa, and South Asia, and we ship from the Port of Shanghai. Our annual export value is below US$1 million, reflecting our focus on quality and long-term customer relationships. We are committed to providing reliable, cost-effective solutions for heavy industry. Every DCY560 reducer undergoes strict quality control, including gear tooth inspection, noise testing, and load testing. We offer a standard warranty and technical support for installation and maintenance.
Frequently Asked Questions (FAQ)
-
Q: What is the typical delivery time for DCY560 gear reducers?
A: For standard ratios, delivery is usually 30–45 days after order confirmation. Customized versions may require 45–60 days, depending on configuration. -
Q: Can the reducer be used in outdoor environments?
A: Yes, the housing is sealed and can be painted with anti-corrosion coating upon request. We recommend additional protection if exposed to rain or extreme dust. -
Q: Do you provide a motor adapter or flange?
A: We can supply IEC standard motor flanges (B5, B14) or custom flanges. Please specify motor dimensions when ordering. -
Q: What lubricant should I use?
A: We recommend using synthetic gear oil ISO VG 320 or 460, depending on ambient temperature. A detailed lubrication guide is provided with the product. -
Q: Is the gear reducer reversible?
A: Yes, the bevel-cylindrical design allows bi-directional operation. However, please confirm the input rotation direction to ensure proper oil lubrication. -
Q: Do you offer spare parts?
A: Yes, we stock common spare parts such as seals, bearings, and gear sets. Contact us for availability and pricing. -
Q: What is the maximum ambient temperature for operation?
A: Standard design allows operation from -10°C to +40°C. For higher or lower temperatures, special seals and lubricants are available. -
Q: Can I get a sample before bulk order?
A: Sample orders are welcome. We can produce a single unit for testing, but production lead time and shipping costs apply.
Contact Us Today
For more information on the DCY560 Hardened Tooth Surface Bevel Cylindrical Gear Reducer, or to request a quotation, please contact our sales team. We are ready to support your metallurgy equipment needs with high-quality gearboxes and professional service.
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