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Help CenterDCY450 Bevel Cylindrical Gear Reducer 15kW Power Alloy Steel Gears Reduction Gearbox
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Jiangsu Manqi Machinery Co., Ltd., a professional manufacturer established in 2017 with a modern factory spanning 10,000–30,000 square meters, proudly introduces the DCY450 Bevel Cylindrical Gear Reducer. This 15 kW power transmission solution is engineered with high-strength alloy steel gears to deliver reliable torque, smooth operation, and long service life for demanding industrial applications. Our reducer is designed to meet the needs of Eastern European, Southeast Asian, African, and South Asian markets, offering a cost-effective and robust alternative for conveyor systems, mining machinery, and other heavy-duty equipment.
The DCY450 combines a bevel gear stage with a cylindrical gear stage, achieving a compact design that handles high radial loads and provides multiple reduction ratios. Built with precision machining and strict quality control, this gearbox ensures minimal backlash, low noise, and high efficiency—typically above 94%. Whether you need a standard unit or a customized configuration, our team in Suzhou, China, is ready to support your project with fast delivery from Port of Shanghai.
Key Features & Technical Specifications
- Alloy Steel Gears: Carburized, quenched, and ground for high hardness, wear resistance, and extended lifespan.
- Bevel-Cylindrical Design: Optimizes torque transmission in a compact footprint, suitable for right-angle drives.
- High Load Capacity: Reinforced housing and oversized bearings handle heavy radial and axial loads.
- 15 kW Power Rating: Ideal for medium-duty industrial applications with reliable performance.
- Efficient Lubrication: Splash lubrication system ensures smooth operation and heat dissipation.
- Customizable Options: Available with various input/output shaft configurations, flanges, and mounting positions.
- Certified Materials: All steel components sourced from reputable suppliers with complete traceability.
| Parameter | Value |
|---|---|
| Model | DCY450 |
| Rated Power | 15 kW |
| Input Speed Range | 750 – 1500 rpm |
| Reduction Ratio | 20:1, 25:1, 31.5:1, 40:1, 50:1, 63:1 (custom ratios available upon request) |
| Max Output Torque | Up to 12,000 N·m (depending on ratio) |
| Efficiency | ≥94% |
| Housing Material | High-strength cast iron (HT250) |
| Lubrication Method | Splash lubrication (oil bath) |
| Weight (approx.) | 400 kg |
The DCY450 is built with a robust cast iron housing that provides excellent vibration damping and thermal stability. Alloy steel gears are carburized and ground to achieve a surface hardness of HRC 58-62, ensuring exceptional wear resistance even under continuous heavy loads. The gearbox undergoes a 100% load test before shipment to guarantee quiet operation and reliable performance.
Customer Benefits
- Reduced Downtime: High-quality components and strict quality control minimize the risk of premature failure.
- Energy Savings: High efficiency (≥94%) lowers energy consumption and operating costs over the gearbox lifetime.
- Easy Installation: Standard foot-mounted design with precise shaft alignment simplifies integration into existing systems.
- Global Compatibility: Input and output shaft dimensions follow international standards, making it easy to replace competitors' units.
- Flexible Customization: We offer optional accessories such as backstops, cooling fans, and torque arms to meet specific application requirements.
At Jiangsu Manqi Machinery, we understand that reliability is critical for your production. Our factory in Suzhou, Jiangsu, with a dedicated team of 11–50 experienced professionals, ensures each gearbox is manufactured with precision and care. Since our founding in 2017, we have steadily expanded our export to Eastern Europe, Southeast Asia, Africa, and South Asia, earning trust from clients in mining, cement, and material handling industries. Our annual export value may be under US$1 million, but we are committed to delivering quality products that exceed expectations.
We invite you to experience the durability and performance of the DCY450 Bevel Cylindrical Gear Reducer. Contact our sales team today for a quotation, technical drawing, or sample unit. We ship from Port of Shanghai with lead times typically within 30–45 days. Let us help you power your machinery with confidence.
Frequently Asked Questions (FAQ)
-
What is the standard reduction ratio for the DCY450?
The standard reduction ratios available include 20:1, 25:1, 31.5:1, 40:1, 50:1, and 63:1. Custom ratios can be provided upon request to meet your specific speed requirements. -
Can the gearbox be mounted in any orientation?
The standard DCY450 is designed for foot-mounted horizontal installation. Other mounting positions (e.g., vertical or flange-mounted) are possible with customization. Please consult our engineering team for detailed options. -
What type of lubricant should I use?
We recommend using industrial gear oil with viscosity grade ISO VG 220 or 320, depending on ambient temperature. For most applications, synthetic oil is preferred for extended life. A full lubrication guide is provided with the product. -
How long is the warranty period?
Our standard warranty is 12 months from the date of shipment or 18 months from the date of manufacture, whichever expires first. Extended warranty options are available upon request. -
Do you provide technical drawings or 3D models?
Yes, we can provide 2D CAD drawings and 3D models (STEP/IGES) for the DCY450 after receiving your inquiry. This helps with integration into your machine design. -
Is the gearbox suitable for outdoor use?
The standard housing is painted with anti-corrosion coating. For outdoor or harsh environments, we recommend adding optional protective covers or a special paint finish. Please specify your environmental conditions when ordering. -
What is the typical lead time for a standard unit?
For standard models with common ratios, lead time is typically 30–35 days. Customized units may require 40–50 days. All shipments are arranged from Port of Shanghai. -
Can I get a sample unit for testing before bulk order?
Yes, we accept sample orders. Sample price is usually higher than bulk price, but the cost can be deducted from future bulk orders. Contact our sales team for details.
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