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Help CenterCOD 40,000 Mg/L High-Efficiency Removal System Automatic Membrane Bioreactor MBR With Touch Screen Control for 5 M³/h
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Welcome to Qingdao Conqinphi Environmental Technology Group Co., Ltd. As a leading manufacturer since 2015, we specialize in high-efficiency wastewater treatment solutions. Our COD 40,000 mg/L High-Efficiency Removal System Automatic Membrane Bioreactor MBR with Touch Screen Control for 5 m³/h is designed to tackle the most challenging industrial effluents with exceptional reliability and ease of operation. This system combines advanced membrane filtration with intelligent automation to deliver consistent effluent quality while minimizing energy consumption and maintenance. Trusted by clients across North America, Europe, and Asia, our MBR technology represents the pinnacle of performance in biological treatment.
The core of this system is a submerged membrane bioreactor that integrates biological degradation with physical separation. It effectively handles high COD loads up to 40,000 mg/L, making it ideal for industries such as food processing, chemical manufacturing, and textile dyeing. The touch screen control panel provides intuitive monitoring and adjustment of key parameters like DO, MLSS, and flux rate, ensuring optimal operation with minimal manual intervention. With a design capacity of 5 m³/h, this unit is perfectly scaled for medium-sized treatment plants or as a modular component in larger facilities.
Key Features and Advantages
- High-Efficiency COD Removal: Capable of reducing COD from 40,000 mg/L to below 200 mg/L (depending on wastewater characteristics and biological conditions).
- Automatic Touch Screen Control: PLC-based system with user-friendly interface for real-time data display, alarm management, and remote monitoring options.
- Compact Footprint: Space-saving design reduces civil construction costs compared to conventional treatment systems.
- Low Sludge Production: Long sludge retention time (SRT) minimizes sludge handling and disposal expenses.
- Excellent Effluent Quality: Membrane filtration ensures SS 99.9%.
- Durable Membrane Modules: Hollow fiber UF membrane with reinforced PVDF material, resistant to fouling and chemicals.
- Energy Efficient: Fine bubble aeration and intermittent filtration cycles reduce power consumption.
- Easy Maintenance: Automatic backwash and chemical cleaning cycles prolong membrane life (typically 3–5 years).
Technical Specifications
| Parameter | Value |
|---|---|
| Design Flow Rate | 5 m³/h |
| Inlet COD Range | Up to 40,000 mg/L |
| Effluent COD (typical) | < 200 mg/L |
| Membrane Type | Hollow Fiber UF (PVDF) |
| Membrane Pore Size | 0.04 μm |
| Filtration Mode | Submerged, suction pump |
| Control System | PLC + Touch Screen HMI |
| Power Consumption | Approx. 8–12 kW (depending on load) |
| Operating Temperature | 5–40°C |
| Material of Construction | Carbon steel (epoxy painted) / SS304 optional |
Customer Benefits
- Cost Savings: Reduce chemical usage and sludge disposal costs. Lower energy bills compared to conventional activated sludge + tertiary filtration.
- Regulatory Compliance: Achieve discharge standards for reuse or direct discharge, including local environmental regulations.
- Operational Simplicity: The touch screen interface allows even non-specialist staff to manage the system effectively. Remote monitoring options available.
- Reliability: Built with premium components and backed by our quality management system (ISO9001:2015 certified).
- Customizability: We can adjust membrane area, aeration system, and control logic to match specific wastewater characteristics.
Why Choose Conqinphi? Since 2015, our factory spanning 10,000–30,000 square meters and staffed by over 200 experienced professionals has consistently delivered innovative water treatment solutions. With an annual export value of US$10–50 million, we serve markets across six continents. Our products hold certifications including ISO9001, ISO14001, OHSAS18001, and HACCP, reflecting our commitment to quality, environment, and safety. Every MBR system undergoes rigorous testing before shipment from the Port of Qingdao. We are confident that this automatic MBR will meet your most demanding requirements. Contact us today for a tailored proposal or to arrange a factory visit.
Frequently Asked Questions
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Q: What is the maximum COD my wastewater can have to use this system?
A: The design accommodates COD up to 40,000 mg/L. For higher concentrations, we offer pre-treatment or custom modifications. -
Q: How long does membrane last and what is the replacement cost?
A: Under normal operation, membrane life is 3–5 years. Replacement cost varies by configuration; please contact us for specifics. -
Q: Can the system handle fluctuations in flow and COD load?
A: Yes, the PLC controller adjusts aeration and filtration cycles based on real-time sensors. A buffering tank can be added for extreme variations. -
Q: What is the typical effluent quality?
A: Generally, effluent COD -
Q: Is the system easy to install and commission?
A: Our team provides on-site supervision or remote guidance. The unit is factory-assembled and tested, minimizing field work. -
Q: What certifications does this product have?
A: The manufacturing process is ISO9001, ISO14001, and OHSAS18001 certified. Specific product certifications can be discussed per order. -
Q: Do you offer warranty and after-sales support?
A: Yes, standard warranty is 12 months. Extended warranty and spare parts supply are available upon request. -
Q: Can the touch screen be operated in multiple languages?
A: The HMI supports English and Chinese. Other languages can be customized at an additional cost.
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