304 Stainless Steel Multi-effect Evaporation Concentration Crystallizer With PLC Control Automatic Operation
Product Spotlights
Qingdao Conqinphi Environmental Technology Group Co., Ltd., established in 2015, is a leading manufacturer specializing in advanced environmental solutions. With a factory spanning 10,000–30,000 square meters and over 200 skilled employees, we bring expertise and reliability to every product. Our 304 Stainless Steel Multi-effect Evaporation Concentration Crystallizer with PLC Control and Automatic Operation is designed to deliver efficient, energy-saving concentration and crystallization for a wide range of industrial liquids. Built with high-quality 304 stainless steel, this crystallizer ensures durability, corrosion resistance, and long service life, making it an ideal choice for wastewater treatment, chemical processing, and pharmaceutical applications.
Key Features & Technical Specifications
- Multi-effect Evaporation Design: Utilizes multiple evaporation stages to maximize heat recovery and minimize energy consumption. Each effect reuses vapor from the previous stage, reducing operational costs by up to 30% compared to single-effect units.
- 304 Stainless Steel Construction: All wetted parts are made of 304 stainless steel, offering excellent resistance to corrosion and high temperatures. Suitable for handling acidic, alkaline, and saline solutions.
- PLC Automatic Control: Equipped with a programmable logic controller (PLC) for fully automated operation. Parameters such as temperature, pressure, feed rate, and discharge are monitored and adjusted in real-time, ensuring consistent product quality and minimal manual intervention.
- Concentration & Crystallization Integration: Combines evaporation and crystallization in one unit, allowing the production of solid crystals from concentrated liquors. This integrated approach saves space and reduces equipment costs.
- Energy Saving Features: The multi-effect system recycles latent heat, while the PLC optimizes heating cycles. Optional heat pump or MVR (Mechanical Vapor Recompression) available upon request for further energy efficiency.
- Low Maintenance: Designed with easy access for cleaning and inspection. The 304 stainless steel surface is smooth and resists scaling, reducing downtime.
- Customizable Capacity & Configuration: Available in various processing capacities ranging from 500 L/h to 10,000 L/h. Can be tailored to specific client requirements including feed properties, target concentration, and crystal size.
Technical Parameters (Typical Model)
| Parameter | Value |
|---|---|
| Material | 304 Stainless Steel |
| Number of Effects | 2–6 (customizable) |
| Evaporation Capacity | 500 – 10,000 L/h |
| Operating Temperature | 60–120 °C |
| Power Supply | 380V / 50Hz (or as per request) |
| Control System | PLC with HMI touch screen |
| Crystallization Method | Forced circulation / cooling crystallization |
| Dimensions (L×W×H) | Custom according to capacity |
Benefits for Your Business
- Reduce Operating Costs: The multi-effect design lowers steam consumption significantly. With automatic PLC control, energy is used only when needed, cutting electricity and steam bills.
- High Purity Output: The precise control of temperature and pressure ensures consistent concentration and crystal quality, meeting strict industry standards.
- Environmentally Friendly: By recovering valuable by-products and reducing liquid waste volume, this crystallizer supports sustainable production and helps meet environmental regulations.
- User-Friendly Operation: The PLC system features a touch screen interface with real-time data display and fault alarms. Operators require minimal training.
- Long Service Life: 304 stainless steel offers excellent resistance to chemical attack and thermal stress, ensuring the equipment lasts for years with proper maintenance.
Company Strength & Trust
As a manufacturer with annual export value between US$10 million and US$50 million, Qingdao Conqinphi Environmental Technology Group Co., Ltd. has supplied equipment to markets across North America, South America, Europe, Asia, Africa, and Oceania. Our factory is certified with multiple quality and management standards including ISO9001, ISO14000, HACCP, OHSAS18001, and others, reflecting our commitment to quality and safety. With over 200 employees and a dedicated R&D team, we continuously improve our products to meet evolving customer needs. We ship from Qingdao Port and offer comprehensive after-sales support including installation guidance, spare parts supply, and technical consultation.
Contact us today to discuss your specific concentration and crystallization requirements. Our team is ready to provide a customized solution that maximizes your operational efficiency and product value.
Frequently Asked Questions
-
Q: What materials can this crystallizer handle?
A: It is designed for aqueous solutions, including saline wastewater, chemical liquors, and pharmaceutical intermediates. The 304 stainless steel is suitable for most non-corrosive to mildly corrosive fluids. For highly corrosive media, optional 316L stainless steel or duplex stainless steel is available. -
Q: How does the PLC control improve operation?
A: The PLC continuously monitors parameters like temperature, pressure, liquid level, and flow rate. It automatically adjusts heating, feeding, and discharge valves to maintain optimal conditions. This reduces human error, ensures product consistency, and provides historical data logging. -
Q: What is the typical energy saving compared to single-effect evaporators?
A: Multi-effect systems can reduce steam consumption by 30–50% depending on the number of effects. For example, a 3-effect evaporator uses about 0.4 kg steam per kg water evaporated, compared to 1.1 kg for single-effect. -
Q: Can the crystallizer produce uniform crystals?
A: Yes, the forced circulation design and controlled cooling/crystallization zone allow for consistent crystal size and shape. The PLC can modulate parameters to achieve desired crystal morphology. -
Q: What is the delivery time?
A: Delivery time depends on capacity and customization. Typically 30–60 days after order confirmation. Rush orders may be possible after consultation. -
Q: Do you provide installation and commissioning service?
A: We offer remote technical support and on-site commissioning assistance upon request. Detailed manuals and drawings are provided with each unit. -
Q: What certifications does your company hold?
A: Our company is certified with ISO9001, ISO14000, HACCP, OHSAS18001, and several other international standards. Product-specific certifications can be provided based on customer requirements. -
Q: Is the equipment customizable for different feed compositions?
A: Absolutely. Our engineering team designs each unit based on the specific properties of the feed liquid (e.g., boiling point elevation, viscosity, fouling tendency). We can adjust the number of effects, heat exchanger type, and material of construction.
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