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Help Center2 Ton/h Evaporation Capacity Multi-effect Evaporation Concentration Crystallizer 304 SS PLC Control
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Qingdao Conqinphi Environmental Technology Group Co., Ltd., established in 2015 with a factory area of 10,000-30,000 square meters and over 200 employees, specializes in manufacturing advanced evaporation and crystallization solutions. Our 2 Ton/h Evaporation Capacity Multi-effect Evaporation Concentration Crystallizer made of 304 stainless steel and controlled by PLC is designed for efficient liquid concentration and crystal recovery. This equipment offers reliable performance, energy savings, and easy operation, making it an ideal choice for industries ranging from wastewater treatment to chemical processing.
The multi-effect design significantly reduces energy consumption by reusing vapor from one effect as heating medium for the next. With a robust PLC control system, operators can precisely monitor and adjust parameters such as temperature, pressure, and flow rate. The 304 stainless steel construction ensures excellent corrosion resistance and hygiene, suitable for food-grade or pharmaceutical applications. Below are key technical specifications:
| Parameter | Value |
| Evaporation Capacity | 2 Ton/h |
| Number of Effects | Multi-effect (typically 3-6 effects) |
| Material | 304 Stainless Steel |
| Control Method | PLC (Programmable Logic Controller) |
| Operating Pressure | Atmospheric or vacuum (customizable) |
| Heating Source | Steam, hot water, or thermal oil |
| Final Product | Concentrated liquor or crystallized solid |
Product Features and Benefits:
- Energy Efficient: Multi-effect design reduces steam consumption by up to 60% compared to single-effect evaporators.
- High Automation: PLC control with touch screen interface allows real-time data monitoring, historical trend recording, and remote operation.
- Corrosion Resistant: 304 SS construction ensures long service life even with aggressive chemicals or saline solutions.
- Compact Footprint: Integrated design saves floor space and simplifies installation.
- Easy Maintenance: Quick-opening covers and CIP (Clean-in-Place) compatible design minimize downtime.
- Versatile Applications: Suitable for concentrating solutions, recovering solvents, and crystallizing salts in industries like food processing, pharmaceuticals, chemicals, and wastewater treatment.
The crystallizer section is equipped with an agitated vessel and a discharge system to handle slurry products. Optional features include vacuum pumps for low-temperature evaporation, automatic cleaning systems, and customized piping layouts. Our engineering team provides full technical support from design to commissioning.
Trust & Reliability: As a manufacturer with annual export value between US$10-50 million and serving markets across North America, South America, Europe, Asia, and Africa, Qingdao Conqinphi adheres to strict quality management systems compliant with ISO9001 and other international standards. Our factory spans 10,000-30,000 square meters equipped with advanced fabrication facilities. We have completed hundreds of successful installations worldwide, earning high customer satisfaction. Contact us today for a customized solution tailored to your specific evaporation and crystallization needs.
Frequently Asked Questions:
Q1: What is the typical payback period for this multi-effect crystallizer?
A: Depending on local energy costs and operating hours, many customers achieve payback within 12-24 months due to reduced steam consumption.
Q2: Can the equipment handle highly viscous liquids?
A: Yes, the design includes options for forced circulation or scraped surface heat exchangers to handle viscous fluids. Please provide your process parameters for a customized recommendation.
Q3: Is the PLC control system compatible with remote monitoring?
A: Yes, the PLC can be equipped with Ethernet or Modbus modules for integration into your plant SCADA system. Remote access is available upon request.
Q4: What is the corrosion resistance of 304 SS for chloride-containing solutions?
A: 304 SS is suitable for low chloride concentrations (
Q5: How long does the installation and commissioning take?
A: Typical installation takes 2-4 weeks, followed by 1-2 weeks of commissioning and training on-site. A detailed schedule is provided after order confirmation.
Q6: What warranty do you offer?
A: We offer a standard 12-month warranty from the date of commissioning, covering defects in materials and workmanship. Extended warranty plans are available.
Q7: Can the crystallizer produce different crystal sizes?
A: Yes, by adjusting temperature, residence time, and seed addition, the crystal size distribution can be controlled. Our process engineers can guide you through optimization.
Q8: What is the minimum order quantity?
A: We accept both single-unit and bulk orders. For standard models, MOQ is 1 set. Custom designs may require minimum quantity negotiation.
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