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Help CenterTitanium Triple Effect Evaporator for Corrosive Liquid Concentration
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Qingdao Conqinphi Environmental Technology Group Co., Ltd. proudly presents our Titanium Triple Effect Evaporator for Corrosive Liquid Concentration – a high-performance, corrosion-resistant solution engineered to tackle the toughest concentration challenges in chemical, pharmaceutical, and wastewater treatment industries. As a manufacturer with over 8 years of expertise and a 10,000-30,000 sqm factory, we have delivered this evaporator to clients across North America, Europe, and Asia, backed by certifications including ISO9001 and OHSAS18001. This triple-effect design maximizes energy efficiency while handling aggressive media like sulfuric acid, hydrochloric acid, and caustic soda, ensuring your production line runs reliably and cost-effectively.
Our titanium evaporator leverages the exceptional corrosion resistance of titanium (Grade 2 & Grade 12) to withstand harsh chemical environments, significantly extending equipment lifespan compared to stainless steel or graphite alternatives. The triple-effect evaporation configuration reuses vapor from the first effect as heating medium for the second, and so on, reducing steam consumption by up to 60% versus single-effect designs. This makes it an ideal choice for facilities aiming to lower operational costs and meet sustainability goals. Each unit is custom-engineered to fit your specific capacity, heat source, and control requirements.
Key Features & Technical Specifications
- Material Excellence: All wetted parts made from titanium (ASTM B265 Grade 2 or Grade 12) – no pitting, no stress corrosion cracking in chloride-rich environments.
- Triple-Effect Energy Saving: Steam consumption as low as 0.4 kg steam per kg water evaporated (theoretical).
- Low Temperature Operation: Evaporation temperatures can be as low as 50°C in the last effect, suitable for heat-sensitive products.
- Fully Automated Control: PLC + HMI control system with remote monitoring option, enabling precise level, temperature, and pressure control.
- Compact Modular Design: Pre-assembled sections reduce on-site installation time; footprint optimized for limited spaces.
- Anti-Fouling & Easy Cleaning: Circulation design with automatic CIP (Clean-in-Place) capability – minimal downtime.
- Customizable Heat Source: Steam, thermal oil, or electric heating available; can be integrated with MVR (Mechanical Vapor Recompression) for even higher efficiency.
| Parameter | Specification |
|---|---|
| Evaporation Capacity | 500 – 50,000 kg/h (customizable) |
| Number of Effects | 3 (standard); 2 or 4 effects available on request |
| Operating Temperature | 1st effect: up to 100°C; 3rd effect: as low as 50°C |
| Steam Consumption | ~0.4 – 0.6 kg steam / kg water evaporated |
| Heating Surface Area | Per effect: 20 – 500 m² (tailored) |
| Material of Construction | Titanium Gr 2 / Gr 12 (welding per ASME IX) |
| Control System | PLC + Touchscreen (Siemens/Mitsubishi), remote I/O |
| Compliance | ISO9001, ISO14000, OHSAS18001, HACCP; ASME optional |
Operational Advantages for Your Business
- Lower Operating Costs: Triple-effect design reduces steam consumption by 50–60% compared to single-effect, delivering significant annual savings.
- Extended Equipment Life: Titanium resists corrosion from chlorides, fluorides, and many organic acids – typical lifespan 15–20 years with minimal maintenance.
- Minimal Downtime: CIP system and easy-access design allow quick cleaning; spare parts available globally.
- Handles High Viscosity: Forced circulation option available for viscous concentrates (e.g., spent acid, caustic soda).
- Environmentally Friendly: Low energy consumption reduces carbon footprint; condensate recovery possible.
Trust & Reliability – Why Choose Conqinphi?
Since 2015, Qingdao Conqinphi Environmental Technology Group Co., Ltd. has grown into a leading manufacturer with a factory spanning 10,000–30,000 square meters and an annual export value of US$10 Million – US$50 Million. Our team of 201–300 employees specializes in custom evaporation and concentration systems for corrosive liquids, serving clients in over 20 countries across North America, Europe, Asia, and Oceania. We hold multiple quality and safety certificates including ISO9001, ISO14000, OHSAS18001, HACCP, and operate under strict QC procedures. All titanium evaporators undergo hydrostatic testing, helium leak detection, and performance validation before shipment. Our port of shipment is Qingdao, ensuring efficient logistics. We provide 24/7 after-sales technical support, on-site commissioning, and training. Contact us today to discuss your specific corrosive liquid concentration needs – let our expertise help you achieve higher efficiency and lower costs.
Frequently Asked Questions (FAQ)
-
Q: Can this evaporator handle concentrated sulfuric acid?
A: Yes, titanium Grade 12 is highly resistant to sulfuric acid up to about 65% concentration at moderate temperatures. For higher concentrations or temperatures, we can customize with additional protection (e.g., tantalum lining). Please provide your specific acid concentration and temperature for a tailored solution. -
Q: What is the typical payback period for the triple-effect design?
A: Depending on your local steam cost and operating hours, the energy savings often yield a payback of 12–24 months. For a typical 10,000 kg/h system, annual steam cost reduction can exceed US$200,000. -
Q: Do you offer a forced circulation version for high-viscosity liquids?
A: Absolutely. Our standard design can be adapted with forced circulation pumps (titanium impellers) to handle viscous concentrates, slurries, or crystallizing solutions. Please indicate your fluid properties. -
Q: What is the lead time and how is the equipment shipped?
A: Typical lead time is 60–90 days after design approval. We ship via container (FCL) or break bulk from Qingdao port. The evaporator is pre-assembled in modules for easy on-site installation. -
Q: Can the system be automated to run 24/7 with minimal operator intervention?
A: Yes, our PLC-based control system supports fully automatic operation with remote monitoring via SCADA. Alarms and automatic shutdown ensure safety. We also provide remote troubleshooting support. -
Q: Is CIP (Clean-in-Place) integrated?
A: Yes, the system includes a CIP circuit with spray balls and drainage valves. The control program includes automatic CIP cycles for each effect. Cleaning intervals depend on fouling tendency. -
Q: What certifications do you have for export to Europe or America?
A: We hold ISO9001, ISO14000, OHSAS18001, HACCP. For specific requirements (e.g., CE, ASME, PED), we can design and manufacture according to those standards – please let us know your target market. -
Q: Can you modify the number of effects (e.g., 4-effect or 5-effect)?
A: Yes, we can design evaporators with 2 to 5 effects based on your energy cost and space constraints. Additional effects further reduce steam consumption but increase capital investment. We provide a cost-benefit analysis to help you decide.
Contact our sales team for a customized quotation and process simulation. Let’s concentrate your valuable products with confidence.
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