Industrial Multi-effect Evaporation Crystallization System 316L Stainless Steel Energy Saving 10TPD
Product Spotlights
Welcome to Qingdao Conqinphi Environmental Technology Group Co., Ltd. – a professional manufacturer of industrial evaporation and crystallization solutions since 2015. Our Industrial Multi-effect Evaporation Crystallization System 316L Stainless Steel Energy Saving 10TPD is designed to efficiently concentrate and crystallize wastewater or process liquids, reducing disposal costs and recovering valuable resources. With a factory area of 10,000–30,000 square meters and export value exceeding US$10 million annually, we deliver reliable, high-performance systems to clients worldwide. This system combines multi-effect evaporation technology with high-grade 316L stainless steel construction, offering superior corrosion resistance and long service life.
Key Features & Technical Advantages
- Multi-effect Design: Utilizes multiple evaporation stages to maximize energy reuse, reducing steam consumption by up to 60% compared to single-effect systems.
- 316L Stainless Steel Construction: All wetted parts are made of 316L SS, providing excellent resistance to chlorides, acids, and high-temperature corrosion – ideal for aggressive industrial streams.
- Energy Saving: Integrated heat recovery and vapor compression options further lower operational costs. Typical energy savings reach 30–50% over conventional evaporators.
- 10 TPD Capacity: Handles 10 tons of feed liquid per day, suitable for medium-scale operations in chemical, pharmaceutical, food, and environmental industries.
- Automatic Control: Optional PLC-based control with touch screen interface ensures stable operation, real-time monitoring, and minimal manual intervention.
- Compact Footprint: Vertical or horizontal layout options to fit existing plant space, with modular design for easy expansion.
- Customizable Configuration: Available with forced circulation, falling film, or forced circulation + crystallization modes depending on the nature of the feed and desired crystal size.
- Low Maintenance: Smooth surfaces and easy-access design simplify cleaning and inspection.
Technical Specifications (Typical Parameters)
| Parameter | Value |
|---|---|
| Feed Capacity | 10 TPD (customizable from 1 to 100 TPD) |
| Number of Effects | 2–6 effects (based on energy efficiency requirement) |
| Operating Temperature | 50–120°C (adjustable) |
| Evaporation Temperature | 40–100°C (under vacuum) |
| Material of Construction | 316L Stainless Steel (body & tubes) |
| Steam Consumption | ~0.3–0.6 kg steam / kg water evaporated (depends on effects) |
| Power Consumption | ~5–15 kW (based on pumps and controls) |
| Control System | PLC + HMI (optional remote monitoring) |
| Vacuum System | Water ring vacuum pump or steam ejector |
Benefits to Your Operations
- Reduce Waste Volume: Concentrate liquid waste up to 5–10 times, significantly lowering disposal costs.
- Recover Valuable Byproducts: Crystallize salts, acids, or other compounds for reuse or sale.
- Meet Environmental Regulations: Achieve zero liquid discharge (ZLD) when combined with a dryer or crystallizer.
- Lower Energy Bills: Multi-effect heat integration cuts steam and electricity usage.
- Extend Equipment Life: 316L SS resists pitting and stress corrosion, especially in chloride-containing streams.
Why Choose Qingdao Conqinphi?
Since 2015, we have grown into a leading environmental technology manufacturer with a factory spanning 10,000–30,000 square meters and a team of 201–300 skilled employees. Our annual export value of US$10–50 million reaches markets across North America, Europe, Southeast Asia, Africa, and Oceania. We hold multiple certifications including ISO9001, ISO14000, OHSAS18001, and others, ensuring our products meet rigorous quality and safety standards. Every Industrial Multi-effect Evaporation Crystallization System is custom-engineered and factory-tested before shipment from Qingdao Port. Our dedicated after-sales team provides installation guidance, commissioning support, and remote troubleshooting.
Frequently Asked Questions (FAQ)
-
Q: What types of feed liquids can this system handle?
A: It is suitable for various industrial streams including high-salinity wastewater, chemical process liquors, pharmaceutical mother liquors, and food processing concentrates. Please provide your feed composition for a tailored design. -
Q: How energy-efficient is this system compared to single-effect evaporators?
A: Multi-effect design typically reduces steam consumption by 40–60%. With additional heat recovery options, overall energy savings can exceed 50%. -
Q: What is the typical delivery time?
A: Lead time ranges from 30 to 60 days depending on customization and order volume. Faster delivery may be arranged for standard configurations. -
Q: Does the system require special installation conditions?
A: Basic requirements include a flat concrete foundation, steam supply (or alternative heating), cooling water for condenser, and electrical power. Our team provides detailed installation drawings. -
Q: Can I integrate this evaporator with an existing treatment plant?
A: Yes, we offer custom piping and control integration. Our engineers can design a layout to fit your existing footprint. -
Q: What maintenance is required?
A: Regular inspection of seals, gaskets, and heat transfer surfaces is recommended. Our system is designed for easy access – most cleaning can be performed in-place (CIP). -
Q: Is the system compliant with international standards?
A: Our manufacturing follows ISO9001 and ISO14000 standards. Pressure vessels can be designed to ASME, PED, or GB150 codes upon request. -
Q: Do you provide warranty and after-sales service?
A: Yes, we offer a standard 12-month warranty and lifetime technical support. Spare parts are available worldwide.
Note: Specifications may vary based on actual feed conditions and customization. Contact our sales team for a detailed proposal.
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