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Help CenterCompact Multi-effect Evaporator Crystallizer With CIP Cleaning Design, Max Operating Temp 150°C, 50 Hz Frequency
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Qingdao Conqinphi Environmental Technology Group Co., Ltd., a leading manufacturer established in 2015 with a factory size of 10,000–30,000 square meters, proudly presents our Compact Multi-effect Evaporator Crystallizer with CIP Cleaning Design. This advanced system is engineered for efficient liquid concentration and crystallization, operating at a maximum temperature of 150°C and a frequency of 50 Hz. Its compact footprint and integrated CIP (Clean-in-Place) design minimize downtime and maintenance, making it an ideal choice for industries requiring high-purity crystal recovery and zero-liquid discharge solutions. With over 200 skilled employees and annual export values between US$10 Million and US$50 Million, Conqinphi delivers reliable, scalable equipment tailored to global markets including North America, Europe, and Southeast Asia.
Key Features & Technical Specifications
The Multi-effect Evaporator Crystallizer combines multiple evaporation stages to maximize energy efficiency and reduce operating costs. Below are the core features:
- Compact Design: Space-saving footprint ideal for retrofitting existing facilities or new installations.
- CIP Cleaning System: Automated cleaning cycles without disassembly, ensuring consistent hygiene and reducing labor.
- High Temperature Capability: Max operating temperature of 150°C, suitable for heat-sensitive or high-boiling-point solutions.
- Multi-effect Configuration: Typically 3–7 effects, with vapor compression options for enhanced efficiency.
- 50 Hz Frequency: Designed for standard European, Asian, and African power grids; 60 Hz versions available upon request.
- Advanced Control: PLC-based automation with touch screen interface (optional), allowing real-time monitoring of pressure, temperature, and flow.
- Corrosion-Resistant Materials: Standard construction in SS304 or SS316L, customizable for aggressive chemical environments.
- Energy Recovery: Integrated heat exchanger network to reuse latent heat, reducing steam consumption by up to 30%.
Technical Data Table
| Parameter | Specification |
|---|---|
| Evaporation Capacity | 500 – 50,000 L/h (customizable) |
| Number of Effects | 3 – 7 (standard) |
| Max Operating Temp | 150°C |
| Operating Pressure | Atmospheric to vacuum (custom) |
| Power Supply | 380V/50Hz, 3-phase |
| CIP Cleaning | Automated spray balls and circulation |
| Material of Construction | SS304 / SS316L / Hastelloy (optional) |
| Control System | PLC + HMI (optional) |
Benefits for Your Application
- Enhanced Productivity: The CIP design reduces cleaning time by up to 50%, allowing more batch cycles per day.
- Lower Operational Costs: Multi-effect heat recovery cuts steam consumption significantly; typical payback period is 12–18 months.
- Consistent Product Quality: Precise temperature and vacuum control ensure uniform crystal size and high purity.
- Environmental Compliance: Achieve zero-liquid discharge (ZLD) by concentrating waste streams and recovering valuable solids.
- Scalability: Modular construction allows easy capacity expansion as production needs grow.
- Global Compatibility: 50 Hz standard with customizable voltage; ships from Qingdao port to over 15 major markets worldwide.
Trust and Reliability
As a manufacturer with ISO9001, HACCP, TL900, and numerous other certifications (ISO14000, OHSAS18001, etc.), Qingdao Conqinphi Environmental Technology Group Co., Ltd. adheres to rigorous quality control standards. Our factory spans 10,000–30,000 square meters, equipped with advanced fabrication and testing facilities. With annual export values exceeding US$10 Million and a workforce of 201–300 experienced engineers and technicians, we have delivered thousands of evaporator systems to clients in over 20 countries. Our compact multi-effect evaporator crystallizer has been successfully applied in industries such as chemical processing, pharmaceutical manufacturing, food & beverage concentration, and industrial wastewater treatment. We provide comprehensive after-sales support including remote diagnostics, spare parts availability, and on-site commissioning. Contact us today to discuss your specific requirements and receive a customized proposal.
Frequently Asked Questions
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Q: What is the typical evaporation capacity range for this crystallizer?
A: Standard capacities range from 500 L/h to 50,000 L/h. Custom designs can handle larger or smaller volumes based on your process parameters. -
Q: Can the system handle corrosive or viscous fluids?
A: Yes. We offer materials like SS316L, Hastelloy, and special coatings. The multi-effect design also accommodates high-viscosity solutions with proper pump and heat exchanger selection. -
Q: Does the CIP cleaning system require additional chemicals?
A: The CIP system uses standard cleaning agents (e.g., NaOH, acid) circulated through spray balls. We can provide recommended cleaning protocols based on your product residues. -
Q: What power supply options are available besides 50 Hz?
A: While 50 Hz is standard, we can customize the control components and motors for 60 Hz operation (e.g., 460V/60Hz). Please specify at order. -
Q: How long does installation and commissioning typically take?
A: For a standard unit, installation takes 2–4 weeks on-site, followed by 1–2 weeks of commissioning. We offer turnkey services including piping and automation integration. -
Q: Is the system compliant with food-grade or pharmaceutical standards?
A: Our equipment can be designed to meet cGMP, FDA, or EHEDG guidelines. We have experience with HACCP-certified processes and can supply material certificates. -
Q: What is the warranty period and after-sales support?
A: Standard warranty is 12 months from commissioning. Extended warranties are available. Support includes 24/7 remote assistance, spare parts in stock, and optional service contracts. -
Q: Can the crystallizer be combined with other evaporation technologies?
A: Absolutely. We often integrate it with MVR (mechanical vapor recompression) or falling film evaporators to optimize energy use. Our engineering team can design a complete train.
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