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Multi-Effect Evaporator for Pharmaceutical and Chemical Processing With CIP System
Product Spotlights
High-efficiency Multi-Effect Evaporator with integrated CIP for pharmaceutical/chemical use. Features stainless steel construction, PLC automation, and customizable capacity. Saves energy via heat recycling and ensures GMP compliance with automated cleaning. Ideal for reliable, cost-effective concentration of heat-sensitive materials.
US$ 5470 - 768000
MOQ: 1 Combo
Key Specifications
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Material:
Other, Stainless Steel (e.g., 304, 316L)
Application:
Other, Pharmaceutical and Chemical Processing
Configuration:
Multi-Effect (e.g., Triple-Effect, Four-Effect)
Payment & Shipping
Payment Methods:
Port of Shipment:
Qingdao
Delivery Detail:
50 days
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Material
Other, Stainless Steel (e.g., 304, 316L)
Application
Other, Pharmaceutical and Chemical Processing
Configuration
Multi-Effect (e.g., Triple-Effect, Four-Effect)
Cleaning System
Integrated CIP (Clean-in-Place) System
Capacity Range
Customizable, available upon request
Heat Source
Steam, Thermal Oil, or Electric Heater
Control System
PLC-based Automated Control Panel
Energy Efficiency
High, with MVR (Mechanical Vapor Recompression) optional
Vapor Separation
High-efficiency Centrifugal or Gravity Type
As a leading manufacturer specializing in advanced separation and concentration solutions, Qingdao Conqinphi Environmental Technology Group is proud to introduce our high-performance Multi-Effect Evaporator system. Engineered specifically for the demanding environments of pharmaceutical and chemical processing, this system integrates a sophisticated Clean-in-Place (CIP) mechanism, ensuring unparalleled operational hygiene and efficiency. Our decade of experience, backed by a robust 10,000-30,000 square meter production facility, empowers us to deliver reliable evaporation technology that maximizes yield, minimizes energy consumption, and adheres to the strictest industry standards.
Core Product Features & Technical Advantages:
- Enhanced Concentration Efficiency: Utilizes multiple effects (e.g., double, triple, or more) in series to reuse latent heat from vapor generated in the previous effect. This sequential design dramatically reduces steam consumption compared to single-effect units.
- Integrated CIP (Clean-in-Place) System: A cornerstone for pharmaceutical compliance, our built-in CIP system allows for thorough, automated cleaning and sterilization without disassembly. It features spray balls, CIP tanks, and programmable logic to ensure validated cleaning cycles, critical for batch-to-batch purity and preventing cross-contamination.
- Superior Construction Materials: Contact parts are fabricated from high-grade stainless steel (304 or 316L), offering excellent corrosion resistance against aggressive chemical and pharmaceutical solvents, ensuring product integrity and long equipment life.
- Advanced Automation & Control: The system is governed by a user-friendly PLC-based control panel. It enables precise monitoring and control of key parameters like temperature, pressure, level, and density, ensuring consistent product quality and reducing manual intervention.
- Flexible Heat Source Options: Designed to adapt to your plant's utilities, the evaporator can operate efficiently with steam, thermal oil, or electric heating, providing versatility for different site conditions.
- Optional MVR (Mechanical Vapor Recompression): For ultimate energy savings, an MVR unit can be integrated. It mechanically compresses vapor, elevating its temperature and pressure for reuse as the primary heat source, drastically cutting operational costs.
Technical Specifications Overview:
| Parameter | Description / Typical Range |
| Evaporator Type | Forced Circulation, Falling Film, or Rising Film (customizable) |
| Number of Effects | Double, Triple, Four-Effect, or more (configurable) |
| Design Capacity | Fully customizable based on evaporation rate (kg/hr or tons/day) |
| Operating Vacuum Range | Adjustable to lower boiling points for heat-sensitive materials |
| Control Interface | Touchscreen HMI with data logging and remote monitoring capability |
| CIP System Components | CIP Pump, Tank, Heater, Spray Devices, and Programmable Valves |
Benefits for Your Operation:
- Significant Energy Savings: Multi-effect design recycles heat, leading to steam economy of up to 70% versus single-effect systems, directly lowering your utility costs.
- Strict Compliance & Hygiene: The integrated CIP system meets stringent GMP and FDA guidelines for pharmaceutical production, ensuring audit readiness and product safety.
- High Product Quality: Gentle evaporation under vacuum preserves the quality of heat-sensitive active pharmaceutical ingredients (APIs) and fine chemicals.
- Reduced Downtime: Automated, in-place cleaning minimizes manual labor and equipment downtime between batches, increasing overall plant throughput.
- Scalable and Customizable: We design each system to match your specific feed characteristics, desired concentration, and capacity requirements, ensuring an optimal fit.
Trust in the expertise of Qingdao Conqinphi Environmental Technology Group, a manufacturer with nearly a decade of industry presence and a workforce of over 200 dedicated professionals. Our commitment to quality is underscored by a comprehensive management system certified to standards including ISO9001 and ISO14000. With an annual export value reaching up to US$50 million and a proven track record serving global markets from North America and Europe to Southeast Asia and Africa, we possess the capability and experience to execute complex projects. Our Multi-Effect Evaporator with CIP is not just equipment; it's a strategic investment in operational excellence, reliability, and compliance. Contact us today to discuss how we can tailor a solution to elevate your pharmaceutical or chemical concentration process.
Frequently Asked Questions (FAQ):
-
Q: What is the main advantage of a multi-effect design over a single-effect evaporator?
A: The primary advantage is substantial energy efficiency. In a multi-effect system, vapor from one effect serves as the heating medium for the next, reusing latent heat. This can reduce steam consumption by more than half compared to a single-effect unit, leading to significant operational cost savings. -
Q: How does the integrated CIP system benefit pharmaceutical processing?
A: The CIP system enables automated, validated cleaning and sterilization cycles without dismantling the equipment. This is crucial for maintaining batch purity, preventing cross-contamination, and complying with strict Good Manufacturing Practice (GMP) regulations, all while minimizing downtime. -
Q: Can this evaporator handle heat-sensitive or viscous materials?
A: Yes. Operating under vacuum lowers the boiling point, protecting heat-sensitive components. For viscous products, a forced circulation design is often recommended to maintain high heat transfer rates and prevent fouling. The specific configuration can be customized for your material. -
Q: What materials of construction are used, and are they suitable for corrosive chemicals?
A> The primary construction material is stainless steel (SS304 or SS316L), known for its corrosion resistance. For highly corrosive processes, more specialized alloys or coatings can be evaluated and provided as an option upon request. -
Q: Is the system fully automated?
A: Yes, it features a PLC-based control system with a touchscreen Human-Machine Interface (HMI). This allows for automatic control of the evaporation and CIP cycles, parameter monitoring, alarm management, and often includes data logging for batch records. -
Q: What kind of after-sales support and services do you provide?
A> We offer comprehensive support including detailed installation guidance, operator training, remote technical assistance, and a supply of genuine spare parts. Our service team is committed to ensuring the long-term, reliable performance of your equipment. -
Q: Can the capacity of the evaporator be expanded in the future?
A> The modular design philosophy allows for some degree of future expansion or modification. It's best to discuss potential future needs during the initial design phase so the system can be engineered with scalability in mind. -
Q: What is the typical lead time for a custom multi-effect evaporator system?
A> Lead time varies based on the complexity, capacity, and customization level of the system. After finalizing the technical specifications, a project-specific timeline will be provided. Our sizable factory allows for efficient manufacturing scheduling.
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Miss scarlet
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1Yr
Qingdao, Shandong, China
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1Yr
Business Type
Manufacturer
Year Established
2015
Factory Size
10,000-30,000 square meters
Annual Export Value
US$10 Million - US$50 Million
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