Contact Platform Support
Help CenterCustomized Multi-Effect Evaporator With Automatic Control for Food and Beverage Industry
Product Spotlights
Related Products
-
High-Efficiency Multi-Effect Evaporator System With MVR Technology for Energy SavingsUS$ 5470 - 768000MOQ: 1 Combo -
304 Stainless Steel Multi-Effect Evaporator With PLC Control for Industrial ConcentrationUS$ 5470 - 768000MOQ: 1 Combo
-
Multi-Effect Evaporator With 316L Stainless Steel Construction for Corrosive LiquidsUS$ 5470 - 768000MOQ: 1 Combo
-
Multi-Effect Evaporator for Dairy and Sugar Concentration With Mill Test Report ProvidedUS$ 5470 - 768000MOQ: 1 Combo
-
Multi-Effect Evaporator System Featuring Falling Film Design and Heat RecoveryUS$ 5470 - 768000MOQ: 1 Combo
As a leading manufacturer with nearly a decade of expertise, Qingdao Conqinphi Environmental Technology Group is proud to introduce our advanced Customized Multi-Effect Evaporator with Automatic Control. Engineered specifically for the demanding needs of the food and beverage sector, this system represents a significant leap in efficient liquid concentration and resource recovery. We understand that productivity, product quality, and operational cost are paramount for your business. Our evaporator is designed not just as equipment, but as a tailored solution to enhance your production line's yield, ensure consistent product concentration, and minimize energy and water consumption, giving you a competitive edge in a fast-paced market.
The core of our offering lies in its complete customizability and intelligent automation. We don't believe in one-size-fits-all solutions. From small-scale artisanal producers to large multinational corporations, our engineering team collaborates with you to design an evaporator system that fits your specific feedstock, desired final concentration, factory footprint, and budget.
- Precision Engineering: Every component, from the heat exchangers to the separator vessels, is meticulously calculated and fabricated using high-grade, food-contact approved materials to ensure hygiene, durability, and optimal heat transfer.
- Energy Efficiency Champion: The multi-effect design is the key to slashing your steam or energy bills. By reusing vapor from one effect to heat the next, it dramatically improves thermal efficiency compared to single-effect units.
- Foolproof Automation: The integrated PLC control system with a user-friendly HMI (Human-Machine Interface) allows for precise control over parameters like temperature, pressure, flow rate, and density. Set your desired concentration, and the system manages the rest, reducing operator error and ensuring batch-to-batch consistency.
- Versatile Application: Perfect for concentrating fruit juices, dairy products, sugar syrups, plant extracts, and for treating process wastewater to recover valuable solids or reduce effluent disposal costs.
- Hygienic & Easy Maintenance: Smooth, polished surfaces, CIP (Clean-in-Place) capabilities, and accessible design simplify cleaning and maintenance, crucial for meeting strict food safety standards.
Below is a summary of typical technical specifications that can be customized:
| Parameter | Specification Range / Option |
|---|---|
| Evaporation Capacity | 500 L/hr to 50,000 L/hr (Customizable) |
| Number of Effects | 2-effect, 3-effect, 4-effect, or MVR (Mechanical Vapor Recompression) options |
| Main Construction Material | SUS304, SUS316L, Duplex Steel, or other food-grade alloys |
| Heat Source | Saturated Steam, Thermal Oil, Electric Heater |
| Final Product Concentration | Adjustable, typically up to 60-80° Brix for juices/syrups |
| Control System | PLC-based with color touch screen, data logging, and remote monitoring option |
| Vacuum System | Integrated water-ring vacuum pump or steam ejector system |
Choosing our evaporator brings tangible benefits to your operation. You will experience lower operational costs due to high energy efficiency, increased production throughput with continuous or batch automation, superior product quality through gentle evaporation at lower temperatures, and enhanced sustainability by reducing wastewater volume and recovering by-products.
Backed by Qingdao Conqinphi's solid foundation as an established manufacturer since 2015, operating from a 10,000-30,000 square meter facility and supported by a dedicated team of 201-300 professionals, we bring scale and reliability to your project. Our systems are designed in compliance with HACCP and ISO9001 principles, aligning with global food safety and quality management expectations. With an annual export value ranging between US$10-50 million, we have successfully delivered reliable solutions across continents, including North America, Europe, Southeast Asia, and beyond. This track record is your assurance of receiving a robust, well-engineered evaporator that performs as promised. Let us partner with you to design a concentration system that becomes a cornerstone of your efficient and profitable food and beverage production. Contact us today to discuss your specific requirements and receive a tailored proposal.
Frequently Asked Questions (FAQ)
-
Q: What exactly does "multi-effect" mean, and how does it save energy?
A: A multi-effect evaporator uses a series of vessels (effects) operating at progressively lower pressures. The vapor boiled off in the first, higher-pressure effect is used as the heating source for the next effect. This reuse of latent heat significantly reduces fresh steam consumption, often by 50% or more compared to a single-effect system, leading to substantial energy cost savings. -
Q: Can this evaporator handle viscous or heat-sensitive products like dairy or fruit pulp?
A: Absolutely. The design, including forced circulation or falling film principles, can be selected to handle viscosity changes. Operating under vacuum lowers the boiling point, allowing gentle evaporation that preserves heat-sensitive vitamins, colors, and flavors in products like milk, juice, and extracts. -
Q: How customizable is the system? What do I need to provide for a quote?
A: It is highly customizable. Key information for a preliminary design includes: the type and flow rate of your feed liquid, its initial and desired final concentration (e.g., Brix), available heating utilities (steam pressure/temperature), required final product quality, and available factory space. We then engineer the optimal configuration. -
Q: What is the level of automation provided? Can it run unattended?
A: The system features full PLC automation for core parameters. While it can run with minimal supervision for extended periods, we recommend operator oversight for overall process monitoring, quality checks, and loading/unloading cycles. Safety interlocks and alarms are integrated for secure operation. -
Q: What kind of after-sales support and training do you offer?
A: We provide comprehensive support including detailed operation & maintenance manuals, installation supervision if required, and thorough on-site training for your operators and technicians. Remote technical support and a supply of critical spare parts are also available. -
Q: How do you ensure the evaporator meets food safety and hygiene standards?
A: We use food-grade stainless steel (SUS304/316L) for all wetted parts, with polished finishes to prevent bacterial adhesion. The design facilitates complete drainage and includes options for CIP systems. Our engineering philosophy adheres to HACCP principles for cleanability and contamination prevention. -
Q: What is the typical lead time for a custom-designed evaporator?
A: Lead time depends on the complexity and size of the system. Generally, it ranges from 14 to 24 weeks from order confirmation to shipment. We provide a detailed project timeline upon contract signing. -
Q: Can the system be integrated with our existing production line?
A: Yes, integration is a key part of our service. Our control system can be interfaced with your plant's SCADA or ERP systems. We design the unit with appropriate connections for feed intake, product discharge, condensate, and utilities to ensure seamless integration into your current layout.
Send Inquiry to This Supplier
You May Also Like
-
Multi-Effect Evaporator for Pharmaceutical and Chemical Processing With CIP SystemUS$ 5470 - 768000MOQ: 1 Combo
-
Hot Oil to Air Shell and Tube Tubular Heat ExchangerUS$ 800 - 6700MOQ: 1 Set
-
Stainless Steel Titanium Water to Water Shell and Tube Heat ExchangerUS$ 580 - 8400MOQ: 1 Set
-
Stainless Steel Titanium Copper Brazed Evaporator Shell and Tube Heat ExchangerUS$ 300 - 9800MOQ: 1 Set
-
Swimming Pool Intercooler Shell and Tube Heat Exchanger Tubular Heat ExchangerUS$ 230 - 8400MOQ: 1 Set
-
Industrial Shell and Tube Wastewater Crystallization Machine Systems Tubular Heat ExchangerUS$ 750 - 5370MOQ: 1 Set
-
Stainless Steel Heater/Water Heat Exchanger/Plate Type Heat Exchanger ManufacturerNegotiableMOQ: 1 Combo
-
Water-Water / Steam-Water Plate / All-Welded / Flue Gas Heat ExchangerNegotiableMOQ: 1 Combo
-
High Pressure Steam-Water Water-Water Plate Heat ExchangerNegotiableMOQ: 1 Combo
-
Pharmaceuticals/Pesticides/Fine Chemicals Wastewater Plate Heat ExchangerNegotiableMOQ: 1 Combo
